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Thermal barrier ZrO2 - Y2O3 obtained by plasma spraying method and laser melting

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The aim of the paper is to determine the influence of laser melting upon the selected physical properties of ZrO2 - Y2O3 ceramic coatings deposited by APS (Air Plasma Spraying) method on super-alloys which function as TBC (Thermal Barriers Coatings). Design/methodology/approach: Laser melting which helps eliminate pores and other structural defects of coatings deposited by plasma spraying method should contribute to the improvement of their density and durability as thermal barriers. In order to prove the assumptions made in the paper, coatings featuring varied porosity and deposited upon the nickel base super-alloys surface with the initially sprayed NiCrAlY bond coat have been subjected to laser melting and then their structure, thermal conductivity and thermal life prediction in the conditions of cyclic temperature changes from 20 to 1200°C have been examined. Findings: It has been revealed that the coatings featuring low porosity laser melted on part of their thickness and heated up to about 700°C demonstrate the highest thermal life prediction under the conditions mentioned and at slightly lower thermal conductivity. Heating is intended to lower the structural stresses which are connected with the change of ceramic volume at crystallization as well as thermal stresses resulting from varied expansion of coating and metal substrate. Research limitations/implications: Low wettability of metal by ceramic which results from various surface tensions of these materials is the cause of their lower adhesion to the substrate during laser melting all through their thickness. It is so because delaminations occur between phases the boundary and cracks. Practical implications: The worked out conditions of laser melting might be used in the process of creation of ZrO2 - Y2O3 coats which feature high working durability upon super-alloy elements. Originality/value: It has been found that homogenization of chemical composition of coatings occurs during laser melting leading to the reduction of ZrO2 - Y2O3 phase with monoclinic lattice participation as well as to the reduction of structural stresses which accompany this phase transformation during heating and cooling process.
Rocznik
Strony
12--19
Opis fizyczny
Bibliogr. 19 poz.
Twórcy
Bibliografia
  • [1] J.P. Brandon, R. Taylor, Phase stability of zirconia-based thermal barrier coatings Part II. Zirconia-ceria alloys, Surface and Coatings Technology 46 (1991) 91-101.
  • [2] J.P. Brandon, R. Taylor, Thermal properties of ceria and yttria partially stabilized zirconia - Thermal barrier coatings, Surface and Coatings Technology 39/40 (1989) 143-151.
  • [3] R. Decker. Strengthening mechanisms in nickel base superalloys, Proceedings of the Conference “Steel-Strengthening Mechanisms”, Climax Molibdenum Company, Zurich, 1969, 17-20.
  • [4] J.A. Haynes, M.K. Ferber, W.D. Porter, E.D. Rigney, Characterization of alumina scales formed during isothermal and cyclic oxidation of plasma sprayed TBC systems at 1150°C, Oxidation of Metals 52/1-2 (1999) 31-76.
  • [5] K. Kobylańska-Szkaradek, The influence of laser treatment upon structure and properties ZrO2-Y2O3 ceramic coatings as thermal barriers, Scientific Journal of Silesian University of Technology: Mechanics 154 (2005) (in Polish).
  • [6] K. Kobylańska-Szkaradek, Investigation some properties of thermal barrier coatings, Material Engineering 3/140 (2004) 604-606 (in Polish).
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  • [10] H.G. Scott, Phase relationships in the zirconia-yttria system, Journal of Materials Science 10 (1995) 1527-1535.
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  • [13] V. Teixera, M. Andritschky, W. Fischer, Residual stress analysis of PVD and plasma sprayed thermal barrier coatings during thermal cycling Proceedings of the 5th International Conference “Residual Stresses” ICRS 5, Sweden, 1997, 436-441.
  • [14] V. Teixera, M. Andritschky, W. Fischer, Effect of deposition temperature and thermal cycling on residual stresses state in zirconia - based thermal barrier coatings, Surface and Coatings Technology 120-121 (1999) 103-111.
  • [15] R. Taylor, J.R. Brandon, Microstructure, composition and property, relationships of plasma-sprayed thermal barrier coatings, Surface and Coating Technology 50 (1992) 141-149.
  • [16] H.J. Toraya, Whole - powder - pattern fitting without reference to a structural model: Application to X-ray powder diffractometer data, Journal of Applied Crystallography 19 (1986) 440-447.
  • [17] H.J. Toraya, M. Yoshimura, S. Somiya, Calibration curve for quantitative analysis of the monoclinic- tetragonal ZrO2 system by X- ray diffraction, Communications of the American Ceramic Society June (1984) C–119-C–121.
  • [18] R. Wing, Properties of plasma-sprayed coats, Materials World 8/3 (2000) 10.
  • [19] K. Kobylańska-Szkaradek, Thermal barrier ZrO2-Y2O3 obtained byplasma spraying method and laser melting, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 77-80.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BSL7-0034-0002
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