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Purpose: of this paper is to present recent achievements in field of skeleton structures. The aim of this work is to show results of searching for mechanically and technologically advantageous micro- and macrostructures. Methods of microstructure controlling were described. Most important parameters of the manufacturing process were identified. Design/methodology/approach: The influence of internal topology to stress distribution was described with the use of computer simulations. Simulations of the mold filling processes were also carried out. Real experiments were performed to prove the simulation results. The Qualitative and quantitative metallographic analysis were also carried out. Findings: It was found that the octahedron shape of internal cell causes best stress distribution and that the skeleton castings are a good alternative for cellular materials such as metal foams, lattice structures and sandwich panels. Their structured arranged topology allows precise design of properties. Research limitations/implications: Casting methods used to manufacture materials such as described skeleton castings confirmed their usefulness. Not well known and used yet rheological properties of liquid metals allow obtaining shape complicated structures near to metallic foams but structured arranged. Practical implications: Technological parameters of the skeleton castings manufacturing process were developed. Without use of advanced techniques there is a possibility to manufacture cheap skeleton structures in a typical foundry. With use of advanced technology like 3D printing there are almost unlimited possibilities of the skeleton castings internal topologies. Originality/value: Three dimensional cast skeleton structures with internal topology of octahedron confirmed their usefulness as elements used for energy dissipation. Obtaining the homogenous microstructure in the whole volume of complicated shape castings can be achieved.
Wydawca
Rocznik
Tom
Strony
101--111
Opis fizyczny
Bibliogr. 15 poz.
Twórcy
autor
autor
autor
- Foundry Department, Silesian University of Technology, ul. Towarowa 7, 44-100 Gliwice, Poland, miroslaw.cholewa@polsl.pl
Bibliografia
- [1] M.F. Ashby, The properties of foams and lattices, Philosophical Transactions Of The Royal Society A -Mathematical Physical And Engineering Sciences 364 (2006) 15-30.
- [2] D.T. Queheillalt, H.N.G. Wadley, Cellular metal lattices with hollow trusses, Acta Materialia 53 (2005) 303-313.
- [3] K.P. Dharmasena, H.N.G. Wadley, K. Williams, Z. Xue, J.W. Hutchinson, Response of metallic pyramidal lattice core sandwich panels to high intensity impulsive loading in air, International Journal of Impact Engineering 38 (2011) 275-289.
- [4] G.W. Kooistra, V.S. Deshpande, H.N.G. Wadley, Compressive behavior of age hardenable tetrahedral lattice truss structures made from aluminum, Acta Materialia 52 (2004) 4229-4237.
- [5] M. Cholewa, T. Szuter, Geometrical and mechanical analysis of 3D casted skeleton structures, Archives of Foundry Engineering 10/2 (2010) 23-27.
- [6] J.C. Wallach, L.J. Gibson, Mechanical behavior of a three- dimensional truss material, International Journal of Solids and Structures 38 (2008) 7181-7196.
- [7] M.G. Hebsur processing of in-718 lattice block castings, Proceedings of the 131st Annual Meeting and Exhibition sponsored by The Minerals, Metals, and Materials Society.
- [8] V.V. Vasiliev, A.F. Razin, Anisogrid composite lattice structures for spacecraft and aircraft applications, Composite Structures 76 (2006) 182-189.
- [9] J. Xiong, L. Maa, L. Wua, M. Li, A. Vaziri, Mechanical behavior of sandwich panels with hollow Al-Si tubes core construction, Materials and Design, 2010.
- [10] D.T. Queheillalt, Y. Murtyb, H.N.G. Wadley, Mechanical properties of an extruded pyramidal lattice truss sandwich structure, Scripta Materialia 58 (2008) 76-79.
- [11] M. Li, L. Wu, L. Ma, B. Wang, Z. Guan, Mechanical response of all-composite pyramidal lattice truss core sandwich structures, Journal of Materials Sciences and Technology 27/6 (2011) 570-576.
- [12] V.S. Deshpande, N.A. Fleck, One-dimensional response of sandwich plates to underwater shock loading, Journal of the Mechanics and Physics of Solids 53 (2005) 2347-2383.
- [13] T.J. Lu, L. Valdevit, A.G. Evans, Active cooling by metallic sandwich structures with periodic cores, Progress in Materials Science 50 (2005) 789-815.
- [14] V.S. Deshpande, M.F. Ashby, N.A. Fleck, Foam topology: bending versus stretching dominated architectures, Acta Materialia 49 (2001) 1035-1040.
- [15] M. Cholewa, M. Dziuba-Kałuża, Numerical simulation of pouring and solidification of closed skeleton casting, Archives of Foundry Engineering 8/3 (2008) 9-12.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BSL4-0013-0029
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