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Structure and properties of multicomponent coatings deposited onto sialon tool ceramics

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Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The aim of this paper is to investigate structure, mechanical and functional properties of sialon tool ceramics with wear resistant multicomponent coatings deposited with PVD method. Design/methodology/approach: The structural investigation includes the metallographic analysis on the scanning electron microscope. Examinations of the chemical compositions of the deposited coatings were carried out using the X-ray energy dispersive spectrograph EDS, and glow-discharge optical emission spectroscope GDOS. The investigation includes also analysis of the mechanical and functional properties of the material: microhardness tests of the deposited coatings, surface roughness tests, evaluation of the adhesion of the deposited coatings and tribological test made with the "pin-on-disk". Findings: Deposition of the multicomponent coatings with the PVD method, on tools made from sialon's ceramics, results in the increase of mechanical properties in comparison with uncoated tool materials, deciding thus the improvement of their working properties. Practical implications: The multicomponent coating carried out on multi point inserts (made on sintered sialon's ceramics) can be used in the pro-ecological dry cutting processes without using cutting fluids. However, application of this coating to cover sialon ceramics demands still both elaborating and improvement adhesion to substrates in order to introduce these to industrial applications. Originality/value: The paper presents some researches of multicomponent coatings deposited by PVD method on sialon tool ceramics.
Rocznik
Strony
54--60
Opis fizyczny
Bibliogr. 33 poz.
Twórcy
autor
  • Division of Materials Processing Technology, Management and Computer Techniques in Materials Science, Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland, daniel.pakula@polsl.pl
Bibliografia
  • [1] A.E. Reiter, V.H. Derflinger, B. Hanselmann, T. Bachmann, B. Sartory, Investigation of the properties of Al1-xCrxN coatings prepared by cathodic arc evaporation, Surface & Coatings Technology 200 (2005) 2114-2122.
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  • [3] B.A. Movchan, K.Yu Yakovchuk, Graded thermal barrier coatings, deposited by EB-PVD, Surface and Coatings Technology 188-189 (2004) 85-92.
  • [4] D. Pakuła, L.A. Dobrzański, A. Križ, M. Staszuk, Investigation of PVD coatings deposited on the Si3N4 and sialon tool ceramics, Archives of Materials Science and Engineering 46/1 (2010) 53-60.
  • [5] D. Pakuła, L.A. Dobrzanski, K. Gołombek, M. Pancielejko, A. Križ, Structure and properties of the Si3N4 nitride ceramics with hard wear resistant coatings, Journal of Materials Processing Technology 157-158 (2004) 388-393.
  • [6] L.A. Dobrzański, D. Pakuła, E. Hajduczek, Structure and properties of the multi-component TiAlSiN coatings obtained in the PVD process in the nitride tool ceramics, Journal of Materials Processing Technology 157-158 (2004) 331-340.
  • [7] K. Lukaszkowicz, J. Sondor, A. Kriz, M. Pancielejko, Structure, mechanical properties and corrosion resistance of nanocomposite coatings deposited by PVD technology onto the X6CrNiMoTi17-12-2 and X40CrMoV5-1 steel substrates, Journal of Materials Science 45 (2010) 1629-1637.
  • [8] K. Lukaszkowicz, L.A. Dobrzański, A. Zarychta, Structure, chemical and phase compositions of coatings deposited by reactive magnetron sputtering onto the brass substrate, Journal of Materials Processing Technology 157-158 (2004) 380-387.
  • [9] L.A. Dobrzański, D. Pakuła, A. Križ, M. Soković, J. Kopač, Tribological properties of the PVD and CVD coatings deposited onto the nitride tool ceramics, Journal of Materials Processing Technology 175 (2006) 179-185.
  • [10] L.A. Dobrzański, D. Pakuła, Comparison of the structure and properties of the PVD and CVD coatings deposited on nitride tool ceramics, Journal of Materials Processing Technology 164-165 (2005) 832-842.
  • [11] L.A. Dobrzański, D. Pakuła, Structure and properties of the wear resistant coatings obtained in the PVD and CVD processes on tool ceramics, Materials Science Forum 513 (2006) 119-133.
  • [12] L.A. Dobrzański, J. Mikuła, K. Gołombek, Structural characteristics of the modern sintered tool materials, Materials Science Forum 530-531 (2006) 499-504.
  • [13] L.A. Dobrzański, J. Mikuła, The structure and functional properties of PVD and CVD coated Al2O3 + ZrO2 oxide tool ceramics, Journal of Materials Processing Technology 167/2-3 (2005) 438-446.
  • [14] L.A. Dobrzański, K. Gołombek, E. Hajduczek, Structure of the nanocrystalline coatings obtained on the CAE process on the sintered tool materials, Journal of Materials Processing Technology 175 (2006) 157-162.
  • [15] L.A. Dobrzański, K. Gołombek, J. Kopač, M. Soković, Effect of depositing the hard surface coatings on properties of the selected cemented carbides and tool cermets, Journal of Materials Processing Technology 157-158 (2004) 304-311.
  • [16] L.A. Dobrzański, K. Gołombek, Characterisation of the gradient coatings TiN+(Ti,Al,Si)N+TiN type deposited on sintered tool materials, La Metallurgia Italiana 4 (2006) 29-34.
  • [17] L.A. Dobrzański, K. Lukaszkowicz, A. Kriz, Properties of the multi-layer Ti/CrN and Ti/TiAlN coatings deposited with the PVD technique onto the brass substrate, Journal of Materials Processing Technology 143-144 (2003) 832-837.
  • [18] L.A. Dobrzański, L.W. Żukowska, J. Mikuła, K. Gołombek, T. Gawarecki, Hard gradient (Ti,Al,Si)N coating deposited on composite tool materials Archives of Materials Science and Engineering 36/2 (2009) 69-75.
  • [19] L.A. Dobrzański, M. Staszuk, K. Gołombek, A. Śliwa, M. Pancielejko, Structure and properties PVD and CVD coatings deposited onto edges of sintered cutting tools, Archives of Metallurgy and Materials 55/1 (2010) 187-193.
  • [20] L.A. Dobrzański, M. Staszuk, PVD and CVD gradient coatings on sintered carbides and sialon tool ceramics, Journal of Achievements in Materials and Manufacturing Engineering 43/2 (2010) 552-576.
  • [21] M. Betiuk, T. Borowski, K. Burdyński, The (Ti,Al)N, (Ti,Al)C and (Ti,Al)CN multicompound coatings synthesis in low pressure of DC arc discharge, Engineering Materials 6 (2008) 674-678 (in Polish).
  • [22] M. Cłapa, D. Batory, Improving adhesion and wear resistance of carbon coatings using Ti:C gradient layers, Journal of Achievements in Materials and Manufacturing Engineering 20 (2007) 415-418.
  • [23] M. Soković, J. Kopač, L.A. Dobrzański, J. Mikuła, K. Gołombek, D. Pakuła, Cutting characteristics of PVD and CVD - Coated ceramic tool inserts, Tribology in Industry 28/1-2 (2006) 3-8.
  • [24] M. Staszuk, The structure and properties of PVD and CVD gradient coatings deposited on sialons and sintered carbides, PhD Thesis, Silesian University of Technology Library, Gliwice, 2009 (in Polish).
  • [25] M. Wysiecki, Contemporary Tool Materials, WNT, Warsaw, 1997 (in Polish).
  • [26] S. PalDey, S.C. Deevi, Properties of single layer and gradient (Ti,Al)N coatings, Materials Science and Engineering A 361 (2003) 1-8.
  • [27] Shuichi Kawno, Junichi Takahashi, Shiro Shimada, The preparation and spark plasma sintering of silicon nitride-based materials coated with nano-sized TiN, Journal of the European Ceramic Society 24 (2004) 309-312.
  • [28] T. Liu, C. Dong, S. Wu, K. Tang, J. Wang, J. Jia, TiN gradient and Ti/TiN multi-layer protective coatings on Uranium, Surface and Coating Technology 201 (2007) 6737-6741.
  • [29] T. Wierzchoń, Structure and properties of multicomponent and composite layers produced by combined surface engineering methods, Surface and Coatings Technology 180-181 (2004) 458-464.
  • [30] Yin-Yu Chang, Da-Yung Wang, Chi-Yung Hung, Structural and mechanical properties of nanolayered TiAlN/CrN coatings synthesized by a cathodic arc deposition process, Surface and Coatings Technology 200 (2005) 1702-1708.
  • [31] L. Cunha, L. Rebouta, F. Vaz, M. Staszuk, S. Malara, J. Barbosa, P. Carvalho, (...), J.P. Riviere, Effect of thermal treatments on the structure of MoNxOy thin films, Vacuum 82/12 (2008) 1428-1432.
  • [32] L.A. Dobrzański, M. Staszuk, J. Konieczny, W. Kwaśny, M. Pawlyta, Structure of TiBN coatings deposited onto cemented carbides and sialon tool ceramics Archives of Materials Science and Engineering 38/1 (2009) 48-54.
  • [33] L.A. Dobrzański, D. Pakuła, J. Mikuła, K. Gołombek, Investigation of the structure and properties of coatings deposited on ceramic tool materials, International Journal of Surface Science and Engineering 1/1 (2007) 111-124.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BSL4-0013-0024
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