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Mechanical properties of Al-Si-Mg alloy castings as a function of structure refinement and porosity fraction

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EN
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EN
During design of the casting products technology, an important issue is a possibility of prediction of mechanical properties resulting from the course of the casting solidification process. Frequently there is a need for relations describing mechanical properties of silumin alloys as a function of phase refinement in a structure and a porosity fraction, and relations describing phase refinement in the structure and the porosity fraction as a function of solidification conditions. The study was conducted on castings of a 22 mm thick plate, made of EN AC-AlSi7Mg0,3 alloy in moulds: of quartz sand, of quartz sand with chill and in permanent moulds. On the basis of cooling curves, values of cooling rate in various casting parts were calculated. The paper also presents results of examination of distance between arms in dendrites of a solid solution \alfa (DASL), precipitations length of silicon in an eutectic (DlSi) and gas-shrinkage porosity (Por) as a function of cooling rate. Statistical relations of DASL, DlSi, Por as a function of cooling rate and statistical multiparameter dependencies describing mechanical properties (tensile strength, yield strength, elongation) of alloy as a function of DASL, DlSi and Por are also presented in the paper.
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57--64
Opis fizyczny
Bibliogr. 18 poz., rys., tab., wykr.
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autor
autor
autor
Bibliografia
  • [1] Caceras C. H. et al. (1999). The Effect of Cu Constant on the Level of Microporosity in Al-Si-Cu-Mg Casting Alloys. Scripta Materialia 40 (5), 631-637.
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  • [5] Hajkowski M. (2003). Forecasting of mechanical properties of the casting made of hypoeutectic silumins on the basis of thermal processes and structural parameters. Monograph. Publishing House of Poznan University of Technology, Poznań (in Polish).
  • [6] Bosi C. Gragnani G. L. Tovo R. (2002). Fatigue Properties of a Cast Aluminium Alloy fo Rims of Cars Wheels. Metallurgical Science and Technology 20 (1), 3-8.
  • [7] Jácome P. A. D. et al. (2011). The application of computational thermodynamics and a numerical model for the determination of surface tension and Gibbs-Thomson coefficient of aluminum based alloys. Thermochimica Acta 523, 142- 149.
  • [8] Irfan M. A. et al. (2012). Porosity reduction and mechanical properties improvement in die cast engine blocks. Materials Science and Engineering A 535, 108-114.
  • [9] Fang Q. T. Granger D. A. (1989). Porosity formation in modified and unmodified A356 alloy castings, AFS Transactions 97, 989-1000.
  • [10] Bernat Ł. Hajkowski M. (2010). The porosity of silumin casting solidifying in moulds with various thermal conditions. Chapter in monograph Pietrowski S. (eds.) Optimization trends of the production system in foundries (pp. 7-20). Katowice - Gliwice. Published by Polish Academy of Science, Commison of Foumdry Engineering. (in Polish).
  • [11] Shabestari S. G. Shahri F. (2004). Influence of modification solidification conditions and heat treatment on the microstructure and mechanical properties of A356 aluminum alloy. Journal of Materials Science 39, 2023-2032.
  • [12] Ferri T. V. et al. (2010). Mechanical properties as a function of microstructure in the new Mg-Al-Ca-La alloy solidified under different conditions. Materials Science and Engineering A, 527, 4624-4632.
  • [13] Henhcheng Liao,Yu Sun, Guoxiong Sun (2002). Correlation between mechanical properties and amount of dendritic \alfa-Al phase in as-cast near-eutectic Al-11.6% Si alloys modified with strontium. Materials Science and Engineering 335, 62-66.
  • [14] Pietrowski S. (2002). Casting of silumin car wheels. Archives of Foundry 2, 210-221 (in Polish).
  • [15] Bernat Ł. (2011). Porosity influence on the mechanical properties of hypoeutectic silumin castings. PhD disertation, Poznan University of Technology (in Polish).
  • [16] Campbell J. Harding R. A. (1994). Solidification Defects in Castings. TALAT Lecture 3207, University of Birmingham.
  • [17] Ignaszak Z, Hajkowski J., Hajkowski M. (2010). Sensitivity testing practice on pre-processing parameters in hard and soft coupled modeling. Archives of Foundry Engineering 1 (10), 51-58.
  • [18] Ignaszak Z. Popielarski P. Hajkowski J. Prunier J. B. (2012). Problem of acceptability of internal porosity in semi-finished cast product as new trend - "tolerance of damage" present in modern design office. Defect and Diffusion Forum 326-328, 612-619.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BPZ7-0006-0036
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