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Modelling of eutectic saturation influence on microstructure in thin wall ductile iron casting using cellular automata

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The mathematical model of the globular eutectic solidification in 2D was designed. Proposed model is based on the Cellular Automaton Finite Differences (CA-FD) calculation method. Model has been used for studies of the primary austenite and of globular eutectic grains growth during the ductile iron solidification in the thin wall casting. Model takes into account, among other things, non-uniform temperature distribution in the casting wall cross-section, kinetics of the austenite and graphite grains nucleation, and non-equilibrium nature of the interphase boundary migration. Calculation of eutectic saturation influence (Sc = 0.9 - 1.1) on microstructure (austenite and graphite fraction, density of austenite and graphite grains) and temperature curves in 2 mm wall ductile iron casting has been done.
Rocznik
Strony
11--16
Opis fizyczny
Bibliogr. 36 poz., rys., tab., wykr.
Twórcy
autor
autor
  • AGH University of Science and Technology, 23 Reymonta Str., Krakow, Poland, abur@agh.edu.pl
Bibliografia
  • [1] Stefanescu, D. M., Catalina, A., Guo, X., Chuzhoy, L, Pershing, M. A. & Biltgen, G. L. (1998). Prediction of room temperature mcrostructure and mechanical properties in iron castings. In VIII Scientific International Conference Modeling of Casting, Welding and Advanced Solidification Processes, June 7-12, 1998 (pp. 455-462). San Diego, CA, ed. B.G. Thomas & C. Beckermann: TMS, Warrendale.
  • [2] Yoo, S. M., Ludwig, A. & Sahm, P. R. (1997) Numerical simulation of solidification of nodular cast iron in permanent molds. In Proc. of the 4th decennial Intern. Conf. on Solidification Processing, 07-10. July, 1997 (pp. 494-497). Sheffield, UK, ed. J. Beech & H. Jones: Ranmoor House, Univ. of Sheffield.
  • [3] Chang S, Shangguan D and Stefanescu D 1992 "Modeling of the Liquid/Solid and the Eutectoid Phase Transformations in Spheroidal Graphite Cast Iron"Metal. Trans. A. 23A 1333-46.
  • [4] Skaland T, Grong O and Grong T"A Model for the Graphite Formation in Ductile Cast Iron. II. Solid State Transformation Reactions" 1993 Metal. Trans. A. 24A 2347-53.
  • [5] Onsoien M, Grong O, Gundersen O and Skaland T"A process model for the microstructure evolution in ductile cast iron. I. The model" 1999 Metl. Mat. Trans. A. 30A 1053-68.
  • [6] Fraś E and Górny M 2011 "Thin wall ductile and austempered iron castings as substitutes for aluminium alloy castings Foundry Trade J. Int. 185 85-90.
  • [7] Labrecque C and Gagne M 2003"Production of thin-wall ductile iron castings" Int. J. of Cast Metals Res. 16 313-8.
  • [8] Stefanescu D M, Ruxanda R E and Dix L P 2003"The metllurgy and tensile mechanical properties of thin wall spheroidal graphite irons" Int. J. of Cast Metals Res. 16 319-24.
  • [9] Fredriksson H, Stjerndahl J and Tinoco J 2005 Mat. Sci. Eng. A. 413 363.
  • [10] Rafii-Tabar H and Chirazi A 2002 "Multiscale computational modelling of solidification phenomena "Physics Reports-Review Section of Physics Letters 365 145-249.
  • [11] Lee P D, Chirazi A, Atwood R C and Wang W 2004 "Multiscale modelling of solidification microstructures, including microsegregation and microporosity, in an Al-Si-Cu alloy" Mat. Sci. Eng. A. 365 57-65.
  • [12] Umantsev A R, Vinogradov V V and Borisov V T "Mathematical modeling of the dendrite growth during the solidification from undercooled melt"1985 Kristallografia 30 455-60 (in Russian).
  • [13] Rappaz M and Gandin Ch A 1993 "Probabilistic Modelling of Microstructure Formation in Solidification Processes" Acta Met. et Mater. 41 345-60.
  • [14] Pan S and Zhu M 2010"A three-dimensional sharp interface model for the quantitative simulation of solutal dendritic growth" Acta Mater. 58 340-52.
  • [15] Guillemot G, Gandin Ch A and Bellet M 2007 "Interaction between single grain solidification and macrosegregation: Application of a cellular automaton-Finite element model" J. of Crystal Growth 303 58-68.
  • [16] Beltran-Sanchez L and Stefanescu D M 2004 "A Quantitative Dendrite Growth Model and Analysis of Stability Concepts" Metall. Mat. Trans. A. 35 2471-85.
  • [17] Pavlyk V and Dilthey U 2004 "Simulation of weld solidification microstructure and its coupling to the macroscopic heat and fluid flow modelling" Modelling and Simulation in Materials Science and Engineering 12 33-45.
  • [18] Zhu M F and Hong C P 2002 "A three dimensional modified cellular automaton model for the prediction of solidification microstructures" ISIJ Int. 42 520-6.
  • [19] Jarvis D J, Brown S G R and Spittle J A 2000 "Modelling of non-equilibrium solidification in ternary alloys: comparison of 1D, 2D, and 3D cellular automaton-finite difference simulations" Mat. Sci. Techn. 16 1420-4.
  • [20] Burbelko A A, Fraś E, Kapturkiewicz W and Gurgul D 2010"Modelling of Dendritic Growth During Unidirectional Solidification by the Method of Cellular Automata" Mat. Sci. Forum 649 217-22.
  • [21] Burbelko A. A., Fraś E., Kapturkiewicz W. and Olejnik E. 2006 "Nonequilibrium Kinetics of Phase Boundary Movement in Cellular Automaton Modelling" Mat. Sci. Forum 508 405-10.
  • [22] Zhao H. L., Zhu M. F. and Stefanescu D., M. 2011"Modeling of the Divorced Eutectic Solidification of Spheroidal Graphite Cast Iron" Key Eng. Materials 457 324-9.
  • [23] Kapturkiewicz W., Burbelko A. A., Fraś E., Górny M. and Gurgul D. 2010"Computer modelling of ductile iron solidification using FDM and CA methods" J. of Achievments in Materials and Manufacturing Engineering 43 310-23.
  • [24] Górny M. 2010 Solidification of thin wall ductile iron castings with hypereutectic composition. /ISIJ International 50 847-853.
  • [25] Gandin Ch A and Rappaz M 1994 "A Coupled Finite Element-Cellular Automaton Model for The Prediction Of Dendritic Grain Structures in Solidification Processes "Acta Metall. Mater. 42 2233-46.
  • [26] Burbelko A, Fraś E, Gurgul D, Kapturkiewicz W. and Sikora J 2011 "Simulation of the Ductile Iron Solidification Using a Cellular Automaton" Key Eng. Materials 457 330-6.
  • [27] Fraś E, Wiencek K, Burbelko A A and Górny M 2006 "The Application of Some Probability Density Function of Heterogeneous Nucleation" Mat. Sci Forum 508 425-30.
  • [28] Hoyt J and Asta M 2002 "Atomistic computation of liquid diffusivity, solid-liquid interfacial free energy, and kinetic coefficient in Au and Ag." Phys. Rev. B 65 1-11.
  • [29] Burbelko A A, Kapturkiewicz W and Gurgul D 2007 Analysis of causes and means to reduce artificial anisotropy in modelling of the solidification process on cellular automaton Proc. of the 4th decennial Intern. Conf. on Solidification Processing (Sheffield, UK, 07-10. July, 1997) ed J Beech and H Jones (Ranmoor House, Univ. of Sheffield) pp 31-35.
  • [30] Dilthley U and Pavlik V 1998 Numerical simulation of dendrite morphology and grain growth with modified cellular automata Modeling of Casting, Welding and Advanced Solidification Processes VIII (San Diego, CA, June 7-12, 1998) ed B G Thomas and C Beckermann (TMS, Warrendale) pp 589-596.
  • [31] Burbelko A and Gurgul D Modeling of primary and eutectic solidification by using CAFD method 2011 Computer Methods in Materials Science 11 128-34.
  • [32] Gurgul D and Burbelko A A 2010 Simulation of austenite and graphite growth in ductile iron by means of cellular automata Archives of Metallurgy and Materials 55 53-60.
  • [33] Tablicy fiziczeskih velichin 1976 ed. Kikoin I. K (Moskwa Avtomizdat) (in Russian).
  • [34] Magnin P, Mason J T and Trivedi R 1991Growth of Irregular Eutectic and the Al-Si System Acta Met. et Mater. 39 469-80.
  • [35] Burbelko A 2004 Mezomodelowanie krystalizacji metodą automatu komórkowego (Kraków, UWND AGH) (in Polish).
  • [36] Chopard B and Droz M 2005 Cellular Automata Modeling of Physical Systems (Cambridge University Press).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BPZ7-0006-0029
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