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Suitability of the given binding agent for the moulding sands preparation depends on the one hand on the estimation of technological properties of the sand and the mould made of it and the obtained casting quality and on the other hand on the assessment of this sand influence on the natural and working environment. Out of moulding sands used in the foundry industry, sands with organic binders deserve a special attention. These binders are based on synthetic resins, which ensure obtaining the proper technological properties and sound castings, however, they negatively influence the environment. If in the initial state these resins are not very dangerous for people and for the environment, thus under an influence of high temperatures they generate very harmful products, being the result of their thermal decomposition. Depending on the kind of the applied resin (phenol-formaldehyde, urea, furfuryl, urea-furfuryl, alkyd) under an influence of a temperature such compounds as: furfuryl alcohol, formaldehyde, phenol, BTEX group (benzene, toluene, ethylbenzene, xylene), and also polycyclic aromatic hydrocarbons (PAH) can be formed and released. The aim of the study was the development of the method, selection of analytical methods and the determination of optimal conditions of formation compounds from the BTEX group. An emission of these components constitutes one of the basic criteria of the harmfulness assessment of binders applied for moulding and core sands. Investigations were carried out in the specially designed set up for the thermal decomposition of organic substances in a temperature range: 5000C - 13000C at the laboratory scale. The object for testing was alkyd resin applied as a binding material for moulding sands. Within investigations the minimal amount of adsorbent necessary for the adsorption of compounds released during the decomposition of the resin sample of a mass app. 15 mg was selected. Also the minimal amount of solvent needed for the desorption of compounds adsorbed in the column with adsorbent was found. The temperature range, in which the maximal amounts of benzene, toluene, ethylobenzene and xylenes are released from the resin, was defined. The qualitative and quantitative analyses of compounds from the BTEX group were performed by means of the gas chromatography combined with the mass spectrometry (GC/MS).
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69--74
Opis fizyczny
Bibliogr. 14 poz., rys., tab., wykr.
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autor
autor
autor
autor
autor
autor
- Institute for Ferrous Metallurgy, Chemical Analyses Laboratory K. Miarki 12-14, 44-100 Gliwice, Poland
Bibliografia
- [1] Makhniashvili, I., Szewczyńska, M. & Ekiert, E. (2004). Odlewnictwo żeliwa: zagrożenia chemiczne. Bezpieczeństwo Pracy 14-16 (12).
- [2] Faber, J., Perszewska, K., Żmudzińska, M. & Latała-Holtzer, M. (2010). Identyfikacja zapachów z procesów odlewniczych przy użyciu ,,e-nosa". Archives of Foundry Engineering 10, 39-42.
- [3] Humfrey, C. D. N, Levy, L. S. & Faux, S. P. (1996). Potential Carcinogenicity of Foundry Fumes: a Comparative In Vivo-In Vitro Study. Food and Chemical Toxicology 34, 1103-1111. DOI: 10.1016/S0278-6915(97)00081-1.
- [4] Ribeiro, M. G. & Filho, W. R. P. (2006). Risk assessment of chemicals in foundries: The international Chemical Toolkit pilot-project. Journal of Hazardous Materials A136, 432-437. DOI: 10.1016/j.jhazmat.2006.01.019.
- [5] Teles, M. T., Delerue-Matos, C. & Alvim-Ferraz, M. (2005). Determination of free furfuryl alcohol in foundry resin by chromatographic techniques. Analytica Chimica Acta 537, 47-51. DOI: 10.1016/j.aca.2005.01.001.
- [6] Holtzer, M., Kwaśniewska-Królikowska, D., Bobrowski, A., Dańko, R., Grabowska, B., Żymankowska-Kumon, S. & Solarski, W. (2012). Badania emisji niebezpiecznych związków z mas z bentonitem i nośnikami węgla błyszczącego w kontakcie z ciekłym metalem. Przegląd Odlewnictwa, 3-4, pp.124-132.
- [7] Scarbel, P., Bats, C. E. & Griffin, J. (2006). Effect of Mold and Binder Formulation on Gas Evolution When Pouring Aluminum Casting. AFS Transactions 114, 435-445.
- [8] Crandell, G. R., Schifo, J. F. & Mosher, G. (2006). CERP Organic HAP Emission Measurement for Iron Foundries and Their Use in Development of an AFS HAP Guidance Document. AFS Transactions 114, 819-835.
- [9] LaFay, V. S., Crandell, G. & Schifo, J. (2007). Foundry of the Future: Recommendations to Improve Environmental and Energy Concerns in Sand Foundries. AFS Transcations 115, 977-989.
- [10] Bobrowski, A., Holtzer, M. (2009). Assessment of environmental influence of bentonite and lustrous carbon carrier - in an aspect of gases emission. Archives of Foundry Engineering 9, 21-24.
- [11] Ji, S., Wan, L. & Fan, Z. (2001). The toxic compounds and leaching characteristics of spent foundry sands. Water, Air and Soil Pollution 132, 347-364. DOI: 10.1023/A: 1013207000046.
- [12] Kubecki, M. & Spiewok, W. (2008). Opracowanie i wdrożenie metod identyfikacji oraz oznaczania zawartości lotnych węglowodorów aromatycznych (BTEX) w odpadach hutniczych, glebie i wodzie. Sprawozdanie Nr S0-0654/BC (2008).
- [13] Lewandowski, J., Solarski, W. & Zawada, J. (1997). Air pollution by gases emitted from foundry moulds during rheir filling. Acta Mettalurgica Slovaca, 3, 598-602.
- [14] Kubecki, M., Holtzer, M., Grabowska, B. & Bobrowski, A. (2011). Development of method for identification of compounds emitted during thermal degradation of binders used in foundry. Archives of Foundry Engineering, 11, pp. 125-130.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BPZ7-0006-0013