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Evaluation of synthetic gypsum recovered via wet flue-gas desulfurization from electric power plants for use in foundries

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This article investigates possible use of waste gypsum (synthetic), recovered via flue-gas desulfurization from coal-fired electric power plants, in foundries. Energy sector, which in Eastern Europe is mostly composed from coal-fired electric power plants, is one of the largest producers of sulfur dioxide (SO2). In order to protect the environment and reduce the amount of pollution flue-gas desulfurization (FGD) is used to remove SO2 from exhaust flue gases of fossil-fuel power plants. As a result of this process gypsum waste is produced that can be used in practical applications. Strength and permeability tests have been made and also in-depth analysis of energy consumption of production process to investigate ways of preparing the synthetic gypsum for casting moulds application. This paper also assesses the chemical composition, strength and permeability of moulds made with synthetic gypsum, in comparison with moulds made with traditional GoldStar XL gypsum and with ceramic moulds. Moreover examination of structure of synthetic gypsum, the investigations on derivatograph and calculations of energy consumption during production process of synthetic gypsum in wet flue-gas desulfurization were made. After analysis of gathered data it's possible to conclude that synthetic gypsum can be used as a material for casting mould. There is no significant decrease in key properties, and on the other hand there is many additional benefits including low energy consumption, decreased cost, and decreased environmental impact.
Rocznik
Strony
5--8
Opis fizyczny
Bibliogr. 12 poz., rys., wykr.
Twórcy
autor
autor
autor
  • Warsaw University of Technology, Institute of Manufacturing Technologies, Narbutta 85, 02-524 Warsaw, Poland, r.biernacki@wip.pw.edu.pl
Bibliografia
  • [1] Haratym, R., Biernacki, R. & Myszka, D. (2008). Ecological investment casting in ceramic dies, Warsaw University of Technology, Publishing House, Warsaw (in Polish).
  • [2] Lorch, D. (1998). Präzision aus dem Vakuum Aluminium feinguss mit Hoher Oberflächen gute und Massgenauigkeit Aluminium 64, Jahrgang 5.
  • [3] Sharkey, R. L. & Chandley, G. D. (1980). La comee CLA des alliages non ferreux, Fonderie, 10.
  • [4] Haratym, R., Myszka, D. & Biernacki, R. (2005). Anisotropy of properties of ceramic molds in aspect of accuracy of castings made in the counter-pressure process, Archiwum Odlewnictwa, Vol. 8 No 8, Katowice (in Polish).
  • [5] Pawlak, M. & Niedźwiedzki, Z. (2009). Computer aided process of dimensional distortion determination of bounded plaster sand mix, Archives of Foundry Engineering, Vol. 9, Issue 3.
  • [6] Władysiak, R. & Pawlak, M. (2009). Plaster mould casting process of AlSi11 alloy, Archives of Foundry Engineering, Vol. 9, Issue 4.
  • [7] Pawlak, M. & Niedźwiedzki, Z. (2008). Dilatometric studies of plaster sand mix in raw and heat treated state, Archives of Foundry Engineering, Vol. 8, Issue 3, p. 145-148.
  • [8] Pawlak, M. (2006). Wpływ temperatury i czasu wygrzewania na właściwości związanej gipsowej masy formierskiej, (Influence of temperature and time of firing on the properties of gypsum), Polska Metalurgia w latach 2002-2006, PAN, Akapit, Kraków.
  • [9] Gawroński, J. & Bojarski, T. (2001). Współczesne technologie wytwarzania odlewów artystycznych, Acta Metallurgica Slovaca 7, Kosice.
  • [10] Młodnicki, S., Badyna, K. & Kalwiński, A. (2004). The use of the New generation of the synthetic gypsums to producing of artistic castings, Spolupraca X Medzinárodná Konferencia, Tatranska Lomnica.
  • [11] Matysiak, H., Haratym, R. & Kłębczyk, M. (2009). Gas flow through a multilayer ceramic mold in lost wax foundry process, Archives of Foundry Engineering, Vol. 9, Issue 2.
  • [12] Sala, A. (1993). Zmniejszanie energochłonności, Wyd. MCNEMT, Radom.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BPZ7-0006-0001
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