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Interactions at the mould - modifying coating - molten nickel alloy interface

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EN
Abstrakty
EN
The study describes thermal-chemical interactions that take place in the molten nickel alloy-ceramic mould system, where the mould is either coated with a modifying coating ('blue' mould) or is not ('white' mould). The ceramic mould based on zirconium silicate was made by investment process at the WSK Rzeszów Foundry. The main component of the modifying coating was cobalt aluminate CoAl2O4 added in an amount of 10%. Thermodynamic calculations indicated the possibility of chemical reactions taking place between the chemically active nickel alloy constituents (Al, Ti, Hf, Ta and Nb) and the components of a ceramic mould and modifying coating. The result of such interactions is the risk of the formation of cracks on the surface of mould and molten metal penetration into these cracks, combined with the formation of casting defects, like burns-on, pitting, etc., as proved by extensive X-ray microanalysis. Changes of chemical composition in the surface layer of castings were also reported.
Rocznik
Strony
5--10
Opis fizyczny
Bibliogr. 11 poz., rys., tab., wykr.
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autor
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Bibliografia
  • [1] F. Zupanic, T. Boncina, A. Krizman, F. D. Tichelaar: Structure of continuously cast Ni-based superalloy Inconel 713C, Journal of Alloys and Compounds, volume 329, Issue 1-2, November 14, 2001, pp.290-297.
  • [2] M. Tabuchi, K. Kubo, K. Yagi, A. T. Yokobori Jr, A. Fuji: Results of a Japanese round robin on creep crack growth evaluation methods for Ni-base superalloys, Engineering Fracture Mechanics, volume 62, Issue 1, January 1999, pp. 47-60.
  • [3] A. Smith, A. Mainwood, M. Watkins: The kinetics of the capture of nitrogen by nickel defects in diamond, Diamond and Related Materials, volume 11, Issue 3-6, March-June, 2002, pp. 312-315.
  • [4] Y. Xiong, A. Yang, Y. Guo, W. Liu, L. Liu, Grain refinement of superalloys K3 and K4169 by the addition of refiners, Science and Technology of Advanced Materials, 2, 2001, pp. 13-17.
  • [5] M. Zielińska, J. Sieniawski, M. Poreba, Microstructure and mechanical properties of high temperature creep resisting superalloy Rene 77 modified CoAl2O4, Archives of Materials Science and Engineering, vol. 28, Issue 10, 2007, pp. 629-632.
  • [6] L. Liu, T. Huang, Y. Xiong, Grain refinement of superalloy K4169 by addition of refiners: cast structure and refinement mechanisms, Materials Science and Engineering A, 394, 2005, pp.1-8.
  • [7] Y. Xiong, J. Du, X. Wie, A. Yang, L. Liu, Grain refinement of Superalloy IN 718C by the addition of inoculants, Metallurgical and Materials Transactions A, vol. 35A, July 2004, pp. 2111-2114.
  • [8] F. Binczyk, J. Śleziona: Macrostructure of IN-713C superalloy after volume modification, Archives of Foundry Engineering, vol. 9, Issue 2, 2009, pp.105-108.
  • [9] F. Binczyk, J. Śleziona, A. Kościelna: Effect of modification and cooling rate on the macrostructure of IN-713C alloy, Archives of Foundry Engineering, vol. 9, Issue 3, 2009, pp.13-16.
  • [10] HSC Chemistry Ver.(4), Copyright (C), Outokumpu Research Oy, Pori, Finland, A. Roine.
  • [11] F. Binczyk, J. Śleziona, J. Michalska: Analysis of thermal-chemical interactions at the ceramic mould - molten nickel alloy interface, Archives of Foundry Engineering, vol.10, Issue 4, 2010, pp.5-9.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BPZ7-0003-0001
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