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This paper deals with the role of the microstructure in the tribological wear processes occurring in a cast iron mill roll. For this purpose, a piece of a broken roll, made in Italy, was collected. Its microstructure consisted of modular graphite, transformed ledeburite and a matrix composed of bainite and martensite. Metallographic investigations were performed on the roll working surface in conjunction with metallographic tests effected within its surface layer. There was established the relation between the microstructure of the roll and the process of its tribological wear. The following was ascertained: micro-shrinkages or graphite precipitations nearby the working area cause cracks between those places and the working area; in the surface layer, cracks occur usually in the zone of ledeburitic cementite. At places of considerable precipitations of ledeburitic cementite, the tribological wear intensity of the roll is lower. A banded layout of precipitations of ledeburitic cementite facilitates a selective spalling of some parts of the roll material. The results of this study allow broadening the data base related to the effect of the microstructure on tribological wear of mill rolls, which in future will permit one to design their proper microstructure of cast iron mill rolls.
Czasopismo
Rocznik
Tom
Strony
170--174
Opis fizyczny
Bibliogr. 15 poz., rys., tab.
Twórcy
autor
- Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, ul. Mickiewicza 30, 30-059 Kraków, jkrawczy@metal.agh.edu.pl, jkrawczy@ruczaj.pl
Bibliografia
- [1] S. Rzadkosz, L. Staszczak, High chromium cast iron for impellers of shot blasing machines, Archives of Foundry, vol. 6, No 21(1/2) (2006) 71-78 (in Polish).
- [2] R. Wielgosz, I. Pietryka, Selection of cast iron for fuse-links to eccentric presses, Archives of Foundry, vol. 6, No. 21(1/2) (2006) 79-85 (in Polish).
- [3] E. Fraś, M. Górny, M. Kawalec, Effect of nitrogen on structure and mechanical properties of ductile iron witch small additions vanadium and niobium, Archives of Foundry Engineering, vol. 7, iss. 1 (2007) 81-84.
- [4] E. Fraś, M. Górny, M. Kawalec, Effect of small additions of vanadium and heat treatment on mechanical properties ductile iron, Archives of Foundry Engineering, vol. 7, iss. 1 (2007) 73-76.
- [5] E. Fraś, M. Górny, M. Kawalec, Effect of small additions of vanadium and niobium on structure and mechanical properties ductile iron, Archives of Foundry Engineering, vol. 7, iss. 1 (2007) 89-90.
- [6] E. Fraś, M. Kawalec, Effect of small additions of vanadium and niobium on structure mechanical properties of nodular cast iron, Archives of Foundry, vol. 6, No. 21(1/2) (2006) 383-388 (in Polish).
- [7] E. Guzik, Some selected problems concerning the processes of cast iron improvement, Archives of Foundry. Year 2001, Monograph No. 1M (in Polish).
- [8] J. Krawczyk, J. Pacyna, The role of transformed ledeburite in high temperature tribology on the example of adamite rolls, proceedings of the Eleventh International Scientific Conference Contemporary Achievements in Mechanics, Manufacturing and Materials Science, Gliwice-Zakopane (2005) 535-540.
- [9] J. Krawczyk, Structural reasons for the wear mechanisms leading to defects in cast iron mill rolls, Tribology, Theory and Practice, No. 2, vol. 212 (2007) 353-366 (in Polish).
- [10] J. Krawczyk, J. Pacyna, R. Dąbrowski, The role of graphite in high temperature tribology on the example of wear mechanisms of mill rolls, Inżynieria Materiałowa, 3 (151) (2006) 174-177.
- [11] E. Rożniata, J. Pacyna, Structure of chromium-nickel-molybdenum cast steel after additional heat treatment, Archives of Foundry, vol. 6, No. 21(1/2) (2006) 85-92 (in Polish).
- [12] J. Krawczyk, J. Pacyna, The heat treatment influence on structure and properties of cast steels for mill rolls, Hutnik-Wiadomości Hutnicze, No. 7-8 (2004) 370-374 (in Polish).
- [13] E. Rożniata, J. Pacyna, Effect of annealing on mechanical properties of G200CrNiMo4−3−3 cast steel, XXXV School of Materials Engineering, Cracow−Krynica (2007) 46-53 (in Polish).
- [14] http://www.fonderiesanzeno.com; 14.01.2008.
- [15] W. Luty, Physical metallurgy and heat treatment of bearing steels, WNT, Warsaw (1980) (in Polish).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BPZ4-0018-0037