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Problems of bentonite rebonding of synthetic system sands in turbine mixers

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Turbine (rotor) mixers are widely used in foundries for bentonite rebonding of synthetic system sands. They form basic equipment in modern sand processing plants. Their major advantage is the short time of the rebond mixing cycle. Until now, no complete theoretical description of the process of mixing in turbine mixers has been offered. Neither does it seem reasonable to try to adapt the theoretical backgrounds of the mixing process carried out in mixers of other types, for example, rooler mixers [1], to the description of operation of the turbine mixers. Truly one can risk the statement that the individual fundamental operations of mixing in rooler mixers, like kneading, grinding, mixing and thinning, are also performed in turbine mixers. Yet, even if so, in turbine mixers these processes are proceeding at a rate and intensity different than in the roller mixers. The fact should also be recalled that the theoretical backgrounds usually relate to the preparation of sand mixtures from new components, and this considerably restricts the field of application of these descriptions when referred to rebond mixing of the system sand. The fundamentals of the process of the synthetic sand rebonding with bentonite require determination and description of operations, like disaggregation, even distribution of binder and water within the entire volume of the rebonded sand batch, sand grains coating, binder activation and aeration. This study presents the scope of research on the sand rebonding process carried out in turbine mixers. The aim has been to determine the range and specific values of the designing and operating parameters to get optimum properties of the rebonded sand as well as energy input in the process.
Rocznik
Strony
224--228
Opis fizyczny
Bibliogr. 12 poz., fot., rys.
Twórcy
autor
autor
  • AGH, Faculty of Foundry Engineering, Reymonta St. 23, 30-059 Cracow, Poland, alfa@agh.edu.pl
Bibliografia
  • [1] L. Bodzoń, J. Dańko, L. Żurawski, The fundamentals of foundry machines theory. Machines for preparation of moulding sands and moulding materials, AGH Brochure No. 919, Kraków, 1984.
  • [2] A. Fedoryszyn, Cz. Rudy, Parameters and Processes of Synthetic Sand Rebonding in Turbine Mixers. Archives of Metallurgy and Materials. Polish Academy of Sciences. Committee of Metallurgy, Institute of Metallurgy and Materials Science. Vol. 53, 3/2007, s. 415- 421.
  • [3] E. Flemming, J.L. Lewandowski, Modern moulding materials and their rational management. Foundry Rev. No. 4 (1995) 131.
  • [4] R.I. Iwakin, Mechanizm i kinetyka procesja obwołakiwanija smiesziwanii piesczano-glinistych formowocznych materiałow. Litiejnoje Proizwodstwo, No.10 (1982) 24.
  • [5] M. Jerszow, A.W. Treszczalin, Opyt razrabotki i oswojenia smiesitielja formowocznych materiałow. Litiejnoje Proizwodstwo, No. 11 (2000) 12.
  • [6] M. Jerszow, Rol aktiwacji w processie prigotowlenija formowocznych smiesiej. Proceedings of the International Scientific-Technical Conference "Progressiwnyje technologiczeskije processy i oborudowanie w litiejnom proizvodstwie. MAMI, Moscow, 2002, s 27÷32.
  • [7] W.A. Krasiczkow, Issledowanie procesja selektiwnogo pieremiesziwanija edinych pesczano - gliniastych smiesej w centrobieżnom, bezkatkowom smesitiele. Litiejnoje Proizwodstwo, No. 1 (2004) 32.
  • [8] F. Sztefko, Development of theoretical backgrounds for the edge runner mixers of continuous operation. Doctor's Thesis, Foundry Engineering Faculty AGH. Kraków, 1973.
  • [9] A.W. Treszczalin, M. Jerszow, A.W. Mironow, Srawnitielnyj analiz beskatkowych smiesitielej. Litiejnoje Proizwodstwo, No.2, 3 (1998) 24.
  • [10] J. Zych, Synthesis of ultrasonic technique applications in analysis of the kinetics of selected processes taking place in moulding materials. Dissertations and Monographs 163. Uczelniane Wydawnictwa naukowo-Dydaktyczne. Kraków, 2007.
  • [11] J. Zych, Ultrasonic testing of the effect of thixotropy in clay-water systems and in green moulding sands. Archives of Foundry, vol. 6, No. 18 (2/2) (2006) 465- 470.
  • [12] Folders and catalogues of companies manufacturing turbine mixers with respective website addresses.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BPZ3-0046-0042
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