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Numerical analysis of the thermal and fluid flow phenomena of the fluidity test

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
In the paper, two mathematical and numerical models of the metals alloy solidification in the cylindrical channel of fluidity test, which take into account the process of filling the mould cavity with molten metal, has been proposed. Velocity and pressure fields were obtained by solving the momentum equations and the continuity equation, while the thermal fields were obtained by solving the heat conduction equation containing the convection term. Next, the numerical analysis of the solidification process of metals alloy in the cylindrical mould channel has been made. In the models one takes into account interdependence of the thermal and dynamical phenomena. Coupling of the heat transfer and fluid flow phenomena has been taken into consideration by the changes of the fluidity function and thermophysical parameters of alloy with respect to the temperature. The influence of the velocity or the pressure and the temperature of metal pouring on the solid phase growth kinetics were estimated. The problem has been solved by the finite element method.
Rocznik
Strony
157--160
Opis fizyczny
Bibliogr. 17 poz., rys., wykr.
Twórcy
autor
  • Institute of Mechanics and Machine Design, Częstochowa University of Technology 73 Dąbrowskiego str. 42-200 Częstochowa, Poland, sowa@imipkm.pcz.czest.pl
Bibliografia
  • [1] S. Mishima, J. Szekely, The modeling of fluid flow and heat transfer in mould filling, ISIJ International, vol. 29, No. 4 (1989) 324-332.
  • [2] Z. Konopka, M. Cisowska, Flow estimation of AlMg10 liquid alloy in spiral castability test, Archives of Foundry, vol. 2, No.4 (2002) 135-140 (in Polish).
  • [3] M. Di Sabatino, L. Arnberg, S. Rørvik, A. Prestmo, The influence of oxide inclusions on the fluidity of Al–7 wt.%Si alloy, Materials Science and Engineering A, vol. 413–414 (2005) 272–276.
  • [4] G. Timelli, F. Bonollo, Fluidity of aluminium die castings alloy, International Journal of Cast Metals Research, vol. 20, No. 6 (2007) 304-311.
  • [5] A. Bokota, L. Sowa, Numerical simulation of the vertical fluidity test, Archives of Foundry, vol. 2, No. 4 (2002) 68-73 (in Polish).
  • [6] J. Mutwil, D. Niedźwiedzki, Silumins zero fluidity temperature, Archives of Foundry, vol. 2, No. 4 (2004) 173-178 (in Polish).
  • [7] J. Campbel, Review of fluidity concepts in casting, Cast Metals, vol. 7, No. 4 (1995) 227-237.
  • [8] R. Parkitny, L. Sowa, Numerical simulation of solidification of casting taking into account fluid flow and heat transfer phenomena. The axisymmetrical problem, Journal of Theoretical and Applied Mechanics, vol. 4, No. 39 (2001) 909-921.
  • [9] R.W. Lewis, A.S. Usmani, J.T. Cross, An efficient finite element method for mould filling simulation in metal castings, Num. Meth. in Therm. Probl., vol. 7, No. 1 (1993) 273-283.
  • [10] L. Sowa, N. Sczygiol, Computer simulation of the filling and solidification of a gravity die casting, Solidification of Metals and Alloys, vol. 2, No. 44 (2000) 329-334.
  • [11] A. Bokota, L. Sowa, Model of thermal and fluid flow phenomena in the cylindrical inlet channel, Archives of Foundry, vol. 6, No. 22 (2006) 89-94 (in Polish).
  • [12] B.Y. Jiang, J. Zhong, B.Y. Huang, X.H. Qu, Y.M. Li, Element modelling of FEM on the pressure field in the powder injection mould filling process, Journal of Materials Processing Technology, vol. 137 (2003) 74-77.
  • [13] P. Kennedy, Flow analysis of injection molds, Hanser Publishers, Munich, 1995.
  • [14] A. Bokota, L. Sowa, Model of the solidification of two-component alloy in the vertical fluidity test, Archives of Foundry, vol. 3, No. 10, (2003) 193-198 (in Polish).
  • [15] B. Mochnacki, J.S. Suchy, Numerical methods in computations of foundry processes, Polish Foundrymen’s Technical Association, Krakow, 1995.
  • [16] A. Bokota, L. Sowa, Numerical modelling of the thermal and fluid flow phenomena of the fluidity test, Archives of Foundry Engineering, vol. 9, No.2 (2009) (in print).
  • [17] D. Sichen, J. Bygden, S. Seetharaman, A model for estimation of viscosities of complex metallic and ionic melts, Metallurgical Transactions B, vol. 25B (1994) 519-525.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BPZ3-0037-0027
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