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Sensitivity testing practice on pre-processing parameters in hard and soft coupled modeling

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Języki publikacji
EN
Abstrakty
EN
This paper pays attention to the problem of practical applicability of coupled modeling with the use of hard and soft models types and necessity of adapted to that models data base possession. The data base tests results for cylindrical 30 mm diameter casting made of AlSi7Mg alloy were presented. In simulation tests that were applied the Calcosoft system with CAFE (Cellular Automaton Finite Element) module. This module which belongs to "multiphysics" models enables structure prediction of complete casting with division of columnar and equiaxed crystals zones of [alpha]phase. Sensitivity tests of coupled model on the particular values parameters changing were made. On these basis it was determined the relations of CET (columnar-to-equaiaxed transition) zone position influence. The example of virtual structure validation based on real structure with CET zone location and grain size was shown.
Rocznik
Strony
51--58
Opis fizyczny
Bibliogr. 23 poz., rys., tab., wykr.
Twórcy
autor
autor
autor
  • Foundry and CAD/CAE Laboratories of Materials Technology, Poznan University of Technology, 3 Piotrowostreet, 60-965 Poznan, Poland, zenon.ignaszak@put.poznan.pl
Bibliografia
  • [1] Ignaszak Z., Baranowski A.: Solidification morphology towards feeding conditions of castings, Solidification of Metals and alloys, no 19, PAN, Katowice, 1994 (in Polish).
  • [2] Ignaszak Z., Wołujewicz P.: Possibilities analysis of shrinkage porosity identification of aluminum alloys castings, Archives of Mechanical Technology and Automation, PAN, Poznań, vol.13, 1994 (in Polish).
  • [3] Ignaszak Z. et all: Formation process identification and inner structure improvement on the basis of simulation and solidification investigations, KBN project no 7 0186 91 01. Archives of Department of Foundry (PUT), Poznań 1992 (in Polish).
  • [4] Ignaszak Z: Unconventional method of casting’s compactness improvement with identification and verification of feeding process using simulation-experimental method, Project no 7 T08B 024 09, Archives of Department of Foundry (PUT), Poznań 1997 (in Polish).
  • [5] Ignaszak Z., Mikołajczak P. Empirical parameters problem of pre-processing using solidification and feeding simulation of ductile iron castings, Monograph „Modern materials and processes for use in foundry industry”, Part I Institute of Foundry, Kraków 2008, pp. 250-262 (in Polish).
  • [6] Ignaszak Z., Mikołajczak P., Popielarski P.: Specific and on-line validation method examples for predicted systems of industrial castings quality, Proceedings of III Scientific Symposium - PBZ „Innovations in Foundry”, Institute of Foundry, Kraków, Kocierz, 26-29.10.2008 (provided for publishing in monograph „Modern materials and processes for use in foundry industry”, Part III, Institute of Foundry, Kraków 2009), (in Polish).
  • [7] Ignaszak Z., Ciesiólka J.: Local castings properties and discontinuous defects admissibility in aspect of usable weight, Proceedings of 14th Seminary of NON-DESTRUCTIVE TESTING OF MATERIALS, Zakopane, March 4-7 2008 (in Polish).
  • [8] Chong K. P. Nano science and engineering in mechanics and materials" by Division of Civil, Mech. & Manufacturing Innovation, NSF, Arlington, USA Plenary Lecture during MATERIALS Conference, Lisboa 2009.
  • [9] Chong K. P.: Private information. Lisboa 2009.
  • [10] Ignaszak Z.: Data base and validation in matter of virtualization in foundry with special consideration of mould problem, Received to publish in Archives of Foundry Engineering 2009 (in Polish).
  • [11] Gandin Ch.-A. Charbon Ch., Rappaz M.: `Stochastic Modelling of Solidification Grain Stucture`. ISIJ International 6 1995, pp. 651 – 657.
  • [12] Gandin Ch.-A., Desbiolles J.-L., Rappaz M.: `Thevoz, Ph. A Three-Dimensional Cellular Automaton-Finite Element Model for the Prediction of Solidification Grain Structures`. Metallurgical and Materials Transactions A vol. 30A 1999, pp. 3153 – 3165.
  • [13] Ignaszak Z., Hajkowski J.: Prediction of CET-zone position using the Cellular Automaton Finite Element method for Al-Si alloys castings, Archives of Foundry Engineering, Vol. 8, special issue 3/2008, pp. 127-133.
  • [14] Hajkowski J.: Modeling and simulation of Al-Si alloys castings microstructure formation with the use of cellular automaton, PhD Thesis. Poznan University of Technology, Faculty of Mechanical Engineering and Managenent, 2008. Promotor: Z.Ignaszak. (in Polish).
  • [15] Stefanescu D.M., Methodologies for Modeling of Solidification Microstructure and Their Capabilities, ISIJ International, vol. 35, no 6, pp. 637-650, 1995.
  • [16] Boettinger W.J., Warren A.J., Beckermann C., Karma A., Phase-Field Simulation of Solidification, Annu. Rev. Mater. Res. 2002, vol. 32, pp.163–94.
  • [17] Jacot A., Rappaz M., A pseudo-front tracking technique for the modelling of solidification microstructures in multi-component alloys, Acta Materialia vol. 50 (2000), pp. 1909-1926.
  • [18] Du Q., Jacot A., A two-dimensional microsegregation model for the description of microstructure formation during solidification in multicomponent alloys: Formulation and behavior of the model, Acta Materialia vol. 53 (2005), pp. 3479-3493.
  • [19] Ignaszak Z. Ziętkiewicz S., Riebandt A., Mielcarski J., Piasecki J., Bartkowski P.: Experimental identification of local mold pouring times and its using for validation of filling modelisation for complicated Al-Si die castings, Proceedings of The Fifth International Conference Ariel University “Mathematical Modeling and Computer Simulation of Materials Technologies” Center of Samaria, Ariel, Israel, September 8 - 12, 2008.
  • [20] Z. Ignaszak, J. Hajkowski, Prediction of CET-zone position using the Cellular Automaton-Finite Element method for Al-Si alloys castings, The Fifth International Conference on Mathematical Modeling and Computer Simulations of Materials Technologies (MMT-2008), September 8–12 2008, Ariel, Israel.
  • [21] Ignaszak Z., Hajkowski J., Hajkowski M., Prediction of useful casting structure applying Cellular Automaton method, Archives of Foundry Engineering, vol. 9/3 pp. 61-66, Gliwice 2009.
  • [22] Ch.-A. Gandin, M. Rappaz, A Couplet Finite Element – Cellular Automaton Model for the Prediction of Dendritic Grain Structure in Solidification Processes, Acta Metall. 40(7) 1994, pp. 2233 – 2246.
  • [23] Ignaszak Z., Virtual Prototyping in foundry. Data base and validation, Monograph, Publishing House of Poznan University of Technology, Poznań 2002 (in Polish).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BPZ3-0037-0010
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