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Numerical modelling of thermal and fluid flow phenomena in the mould channel

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Języki publikacji
EN
Abstrakty
EN
In the paper, a mathematical and a numerical model of the solidification of a cylindrical slender shaped casting, which take into account the process of filling the mould cavity with molten metal, has been proposed. Pressure and velocity fields were obtained by solving the momentum equations and the continuity equation, while the thermal fields were obtained by solving the heat conduction equation containing the convection term. Next, the numerical analysis of the solidification process of metals alloy in a cylindrical mould channel has been made. In the model one takes into account interdependence the heat transfer and fluid flow phenomena. Coupling of the thermal and fluid flow phenomena has been taken into consideration by the changes of the fluidity function and thermophysical parameters of alloy with respect to the temperature. The influence of the pressure and the temperature of metal pouring on the solid phase growth kinetics were estimated. The problem has been solved by the finite element method.
Rocznik
Strony
165--168
Opis fizyczny
Bibliogr. 18 poz., rys.
Twórcy
autor
autor
  • Technical University of Częstochowa, Institute of Mechanics and Machine Design, 73 Dąbrowskiego St 42-200 Częstochowa, Poland, sowa@imipkm.pcz.czest.pl
Bibliografia
  • [1] S. Mishima, J. Szekely, The modeling of fluid flow and heat transfer in mould filling, ISIJ International, vol. 29, No. 4 (1989) 324-332.
  • [2] G. Dhatt, D.M. Gao, A Finite element simulation of metal flow in moulds, Int. J. for Num. Meth. in Engrg., vol. 30 (1990) 821-831.
  • [3] R.W. Lewis, A.S. Usmani, J.T. Cross, An efficient finite element method for mould filling simulation in metal castings, Num. Meth. in Therm. Probl., vol. 7, No. 1 (1993) 273-283.
  • [4] L. Sowa, Model of the casting solidification taking into consideration the motion of liquid phase, Archives of Mechanical Technology and Automatization, vol. 18 (1998) 287-296 (in Polish).
  • [5] B. Mochnacki, J.S. Suchy, Numerical methods in computations of foundry processes, Polish Foundrymen's Technical Association, Krakow, 1995.
  • [6] E. Majchrzak, M. .Jasiński, G. Kałuża, Sensitivity analysis of solidification process with respect to the geometrical parameters of casting and mould, Archives of Foundry, vol. 4, No. 14 (2004) 279-284.
  • [7] L. Sowa, N. Sczygiol, Computer simulation of the filling and solidification of a gravity die casting, Solidification of Metals and Alloys, vol. 2, No. 44 (2000) 329-334.
  • [8] R. Parkitny, L. Sowa, Numerical simulation of solidification of casting taking into account fluid flow and heat transfer phenomena. The axisymmetrical problem, Journal of Theoretical and Applied Mechanics, vol. 4, No. 39 (2001) 909-921.
  • [9] B.Y. Jiang, J. Zhong, B.Y. Huang, X.H. Qu, Y.M. Li, Element modelling of FEM on the pressure field in the powder injection mould filling process, Journal of Materials Processing Technology, vol. 137 (2003) 74-77.
  • [10] Bokota, L. Sowa, Model of thermal and fluid flow phenomena in the cylindrical inlet channel, Archives of Foundry, vol. 6, No. 22 (2006) 89-94 (in Polish).
  • [11] J. Campbel, Review of fluidity concepts in casting, Cast Metals, vol. 7, No. 4 (1995) 227-237.
  • [12] J. Mutwil, D. Niedźwiedzki, Silumins zero fluidity temperature, vol. 2, No. 4 (2004) 173-178 (in Polish).
  • [13] Bokota, L. Sowa, Model of the solidification of two-component alloy in the vertical fluidity test, Archives of Foundry, vol. 3, No. 10, (2003) 193-198 (in Polish).
  • [14] P. Kennedy, Flow analysis of injection molds, Hanser Publishers, Munich, 1995.
  • [15] Y.K. Shen, C.M. Ju, Y.J. Shie, H.W. Chien, Resin flow characteristics of under fill process on flip chip encapsulation, Int. Comm. Heat Mass Transfer., vol. 31, No. 8 (2004) 1075-1084.
  • [16] Shen, L. Wang, Q. Li, Numerical simulation of compressible flow with phase change of filling sage in injection molding, Journal of Reinforced Plastics and Composites, vol. 26, No. 4 (2007) 353-372.
  • [17] M. Hirai, Estimation of viscosities of liquid alloys, ISIJ International, vol. 33, No. 2 (1993) 251-258.
  • [18] Sichen, J. Bygden, S. Seetharaman, A model for estimation of viscosities of complex metallic and ionic melts, Metallurgical Transactions B, vol. 25B (1994) 519-525.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BPZ3-0034-0033
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