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It this work it has been shown that it is possible to produce thin wall ductile iron (TWDI) castings with considerably length using Archimedes spiral with wall thickness of 1, 2 and 3 mm. Inmould technique was used to produce TWDI. It has been estimated castability and metallographic investigations were made using different moulding materials. From castability measurements result that it is possible to obtain thin wall ductile iron castings with wall thickness down to 1 mm with castability of 200 mm. Using mould with small ability to absorb heat castability increases twice. At wall thickness equal 3 mm castability reaches 1000 mm and using LDASC sand its value increases to over 1500 mm. Structure parameters for different wall thickness and moulding materials (graphite nodule count, ferrite and cementite fraction) are plotted versus distance from the beginning of spiral. It is shown strong influence of LDASC sand (material with small ability to absorb heat) on structure parameters (N_F, V_f i V_C) revealing gradient character of TWDI.
Czasopismo
Rocznik
Tom
Strony
73--78
Opis fizyczny
Bibliogr. 23 poz., rys., tab., wykr.
Twórcy
autor
- AGH - University of Science and Technology, Reymonta 23, 30-059 Kraków, Poland, mgorny@agh.edu.pl
Bibliografia
- [1] E. Fraś, M. Górny, W. Stachurski, Problem of super-thin wall nodular cast iron castings. Przegląd Odlewnictwa vol. 56, No 5-6 (2006) 230-238.
- [2] S Katz, Thin Wall iron castings - Planning the future. Foundry Management & Technology.(June 1997) 34-36.
- [3] D.M. Stefanescu, L.P. Dix, R. Ruxanda, C. Corbitt-Coburn, T.S. Piwonka, Tensile Properties of Thin Wall Ductile Iron. AFS Transactions vol. 110 (2002) 1149-1161.
- [4] F.R. Juretzko, L.P.Dix, P. Ruxanda, D.M. Stefanescu, Precondition of ductile iron melts for light weight casting; effect on mechanical properties and microstructure, AFS Transactions vol.112 (2004) 773-785.
- [5] D. M. Stefanescu, R. Ruxanda, L.P. Dix, The Metallurgy and Tensile Mechanical Properties of Thin Wall Spheroidal Graphite Iron, Int J. Cast M. Res vol. 16 (2003) 319-324.
- [6] J. Torrance, D.M. Stefanescu, Investigation on the effect of surface roughness on the static mechanical properties of thin-wall ductile iron castings, AFS Transactions, vol.112 (2002) 1149-1162.
- [7] L.P. Dix, R. Ruxanda, J. Torrance, M. Fukumoto, D.M. Stefanescu, Static mechanical properties of ferritic and pearlitic lightweight ductile iron castings AFS Transactions, vol.113 (2003) 895-910.
- [8] A. Javaid, J. Thomson, K.G. Davis, M. Sahoo, Effect of microstructure on the mechanical properties of thin-wall ductile iron castings, AFS Transactions, vol.111 (2001) 1097-1114.
- [9] 5. Metals Handbook 10th edition: Properties and selection: Irons, Steels and High-Performance Alloys, ASM International, 1990.
- [10] K. Krone, J. Kruger, H. Orbon, H.W. Sommer, H. Vest, Okologische Aspekte der Prima-und Sekundäraluminium-erzeugung
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- [12] E. Baake, U. Jorn, A. Mühlbauer, Energiebedarf und CO2 = Emission industrieller Prozesswarmverfarhen. Wulkan, Verlag,Eissen, 1966.
- [13] G. Moroi, H. Anterkowitsch, P. Paschen, Verminderung des Energieverbiuchs in der Metalurgie, Berg-Hüttenmannische Monatschafe, vol. 142 (1997) 4.
- [14] R.E. Showman, R.C. Aufderheide, A Process for Thin-Wall Sand Castings, AFS Transactions, vol. 111 (2003) 567-578.
- [15] R.E. Showman, R.C. Aufderheide, N. Yeomans, Ironing Out Thin-Wall Casting Defects. Modern Casting vol 96 No.9 (2006) 29-32.
- [16] R.E. Showman, R.C. Aufderheide, N. Yeomans, Using "Gate Extensions" to Produce Thin-Wall Castings. AFS Transactions vol. 114 (2006) 391-400.
- [17] E. Fraś, M. Górny, H.F. Lopez, Gradient structure of ductile iron. Archives of Foundry vol 2/2, No. 18 (2006) 39-44.
- [18] E. Fraś, M. Górny, H.F. Lopez, Thin wall Ductile Iron Castings as a Gradient Material. Archives of Metallurgy and Materials vol. 51, No. 3 (2006) 423-431.
- [19] R.E. Ruxanda, D.M. Stefanescu, T.S. Piwonka, Microstructure characterization of ductile thin wall iron castings, AFS Transactions, vol.110 (2002) 1131-1147.
- [20] O.N. Dogan, K.K. Schrems, J.A. Hawk, Microstructure of thin wall ductile iron castings, AFS Transactions vol. 111 (2003) 949-959.
- [21] T. Kanno, I. Kang, Y. Fukuda, T. Mizuki, Effect of pouring Temperature and Composition on Shrinkage Cavity In Spheroidal Graphite Cast Iron. AFS Transactions vol. 114 (2006) 525-534.
- [22] E. Fraś, M. Górny, H.F. Lopez, Eutectic Cell and Nodule Count in Cast Iron. ISIJ Int., Vol. 47, No. 2 (2007), 259-268.
- [23] P. David, J. Massone, R. Boeri, J. Sikora, Gating system design to cast thin wall ductile iron plates. Int. J. Cast M. Research, vol. 19 (2006) 98-109.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BPZ3-0034-0015