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This work presents the results of investigation of microwave heating on hardening process of water glass molding sands. Essential influence of this heating process on basic properties such as: compression, bending and tensile strength as well as permeability and abrasion resistance has been found. It has been proved, that all investigated sorts of sodium water glass with a module between 2.0 and 3.3 can be used as a binder of molding sands in microwave curing process. It has been found during analysis of research results of sands with 2.5 % water glass addition that they are practically the same as in case of identical molding sands dried for 120 minutes at the temperature of 110°C, used for comparative purposes. Application of microwave curing of molding sands with water glass, however, guarantees reduction of hardening time (from 120 to 4 minutes) as well as significant reduction of energy consumption. Attempts of two stage hardening of the investigated water glass molding sands have also been carried out, that is after an initial hardening during a classical CO_2 process (identical sands have also been tested for comparison after CO_2 blowing process) and additional microwave heating. It has been found that application of this kind of treatment for curing sands with 2.5 % sodium water glass content and module from 2.0 up to 3.3 results in the improvement of properties in comparison to classical CO_2 process.
Czasopismo
Rocznik
Tom
Strony
183--188
Opis fizyczny
Bibliogr. 18 poz., rys., tab.
Twórcy
autor
autor
autor
autor
autor
- Foundry and Automation Dep. of Technical University of Wrocław, ul. Łukasiewicza 5, 50-371 Wrocław, Polska, kazimierz.granat@pwr.wroc.pl
Bibliografia
- [1] M. Pigiel, K. Granat, J. Bogdanowicz Microwave drying of molding sands, III Międzynarodowa konferencja, Nowoczesne technologie odlewnicze - ochrona środowiska, Kraków, 2000 (in Polish).
- [2] M. Pigiel, Masy formierskie ze szkłem wodnym utwardzane z użyciem mikrofal [Water glass molding sands hardened with microwaves, Archiwum Technologii Maszyn i Automatyzacji, Wrocław, 1998 (in Polish).
- [3] J. Zych, Role of concentration in mold technology based on molding sands with water glass or chemical binders, Przegląd Odlewnictwa 2/2005 (in Polish).
- [4] P. Jelinek, H. Polzin, Researches on structures and strength properties of sodium silicate binder Giesserei-Praxis 2/2003 (in German).
- [5] M. Pigiel, K. Granat, D. Nowak, W. Florczak, Application of microwave energy in foundry processes, Archiwum Odlewnictwa, 2006 (in Polish).
- [6] M. Perzyk, Foundry, WNT, Warszawa, 2004 (in Polish).
- [7] M. Pigiel, Preparation of microwave core hardening from quartz sand and thermally hardened resins, Raport ITMA nr 15/99, Wrocław, 1999 (in Polish).
- [8] J. L. Lewandowski, Materials for foundry molds, Akapit, Kraków, 1997 (in Polish).
- [9] J. L. Lewandowski, Molding materials, Laboratorium, AGH. Kraków, 1996 (in Polish).
- [10] J. L. Lewandowski, Molding and core sands, PWN, Warszawa, 1991 (in Polish).
- [11] M. Korzeniowska, A. Baliński, Influnece of preparation way of hydrated sodium silicate (sodium water glass) on changes of physical-chemical state of silica gel under increased temperature, Odlewnictwo - Nauka i Praktyka 1/2005 (in Polish).
- [12] H. Polzin, E. Fleming, Researches on microwaves hardening of water glass moulding sands part 1: Giesserei - Praxis 12/1999 (in German).
- [13] H. Polzin, E. Fleming, Researches on microwaves hardening of water glass moulding sands part 2: Giesserei - Praxis 2/2000 (in German).
- [14] Samsonowicz Z. Wilczyński J. Wikiera R., Microwave hardening of fluid molding sands with organic binder, Prace Instytutu Odlewnictwa nr 38, Kraków, 1980 (in Polish).
- [15] Pigiel M., Application of microwave heating in foundry, Krzepnięcie Metali i Stopów nr 33, Zielina, 1997 (in Polish).
- [16] Spur G. Manual of manufacturing technique part 1 moulding forms, Carl Hanser Verlag Uenchen, Vien, 1981 (in German).
- [17] Jelinek P., Czech and Slovak foundry supplement to binding process of moulding and core sands based on water glass binder, Slevarenstvi nr 2/96 (in Chech).
- [18] J. Zych, Condensation zone in molding sands with water glass - ultrasound studies if its formation kinetics, Przegląd Odlewnictwa 11-12/2003 (in Polish).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BPZ3-0033-0057