Reengineering of permanent mould casting with lean manufacturing methods

• Autorzy: Władysiak R.
• Języki publikacji: EN

Abstrakty

EN

At the work were introduced main areas of production system project of casts produced in permanent moulds, that constitutes reengineering of conventional production system according to Lean Manufacturing (LM) methods. New resolution of cooling of dies with water mist was shown to casting of car wheels made from aluminium alloys in low pressure casting process. It was implemented as a part of goal-oriented project in R.H. Alurad Sp.z o.o. in Gorzyce. Its using intensifies solidification and self-cooling of casts shortening the time of casting cycle by the 30%. It was described reorganizing casting stations into multi-machines cells production and the process of their fast tool's exchange with applying the SMED method. A project of the system was described controlling the production of the foundry with the computer aided light Kanban system. A visualization of the process was shown the production of casts with use the value stream mapping method. They proved that applying casting new method in the technology and LM methods allowed to eliminate down-times, to reduce the level of stocks, to increase the productivity and the flow of the castings production.

Słowa kluczowe

EN

die-casting; innovative materials; innovative casting technologies; cooling with water mist; mould casting

PL

odlewnia; materiały innowacyjne w odlewnictwie; technologie innowacyjne w odlewnictwie; chłodzenie mgłą wodną; forma odlewnicza

• Wydawca: Komisja Odlewnictwa Polskiej Akademii Nauk Oddział w Katowicach
• Czasopismo: Archives of Foundry Engineering
• Rocznik: 2007
• Tom: Vol. 7, iss. 3
• Strony: 205--212
• Opis fizyczny: Bibliogr. 7 poz., fot., rys., tab.

Twórcy

autor

Władysiak R.

• Technical University of Lodz, Department of Materials Engineering and Production Systems, Stefanowskiego Str. 1/15, 90-924 Łódź,

Bibliografia

• [1] Pietrowski S., Władysiak R.: Working out and implementing technological water system of cooling dies in process of casting car wheels from aluminium alloys. Goal-oriented Project No 6T08 080 2004C/06487. 2004-2006 (in Polish).
• [2] Władysiak R.: Implementation of water mist in car wheels casting process, Archives of Foundry, No. 22, (2006) 552-561 (in Polish).
• [3] Władysiak R.: Intensification of die casting of car wheels process - Conference proceedings "Polish Metallurgy in Years 2002-2006", Comitee of Metallurgy, 2006 359-366 (in Polish).
• [4] Pietrowski S., Władysiak R.: Low pressure casting process análisis of Al-Si car wheels cast, Archives of Foundry, No. 22, (2006) 376-391 (in Polish).
• [5] Władysiak R.: Reengineering of precision castings productiony system - Archives of Foundry, vol. 6, No 19, (2006) 413-424 (in Polish).
• [6] Duggan K.J.: Creating mixed model value streams, Productivity Press, NY,2002.
• [7] Garner W., Goodyer J.: Lean Manufacturing, Coventry University, 2005.