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Simulation of mould filling process for composite skeleton castings

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Języki publikacji
EN
Abstrakty
EN
In this work authors showed selected results of simulation and experimental studies on temperature distribution during solidification of skeleton casting and mould filling process. The aim of conducted simulations was the choice of thermal and geometrical parameters for the needs of designed calculations of the skeleton castings and the estimation of the guidelines for the technology of manufacturing. The subject of numerical simulation was the analysis of ability of filling the channels of core by liquid metal at estability technological parameters. Below the assumptions and results of the initial simulated calculations are presented. The total number of the nodes in the casting was 1920 and of the connectors was 5280 what gave filling of 100% for the nodes and 99,56% for the connectors in the results of the simulation. Together it resulted as 99,78% of filling the volume of the casting. The nodes and connectors were filled up to the 30 level of the casting in the simulation. The all connectors were filled up to the 25 level of the casting in the simulation. Starting from the 25 level individual connectors at the side surface of the casting weren't filled up. The connectors weren't supplied by multi-level getting system. The differences of filling the levels are little (maximally 5 per cent).
Słowa kluczowe
Rocznik
Strony
163--168
Opis fizyczny
Bibliogr. 14 poz., rys., tab.
Twórcy
autor
autor
  • Politechnika Śląska, Wydział Mechaniczny Technologiczny, Instytut Materiałów Inżynierskich i Biomedycznych, 44-100 Gliwice, ul. Towarowa 7, maria.dziuba@polsl.pl
Bibliografia
  • [1] J. Banhart, N.A. Fleck, A. Mortensen, Cellular Metals, Manufacture Properties and applications, Berlin Germany 2003
  • [2] F. Simańćik, Metallic foams - ultra light materials for structural applications, Eng. Mater., No. 5/2001, p. 823-828.
  • [3] J. Banatr, Manufacture, characterisation and application of cellular metals and metal foams, Progress in Materials Science, 2001, No. 46, p.559-632.
  • [4] P. Darłak P. Dudek, High porous materials - methods of production and application, Foundry - Science i Practice, No. 1/2004, p. 3-17 (in Polish).
  • [5] J. Sobczak, Metallic foams on the example of composite structures, Archives of Mechanical Technology and Automation, No. spec. 2001, p. 161-169.
  • [6] J. Sobczak, Monolithic and composite metallic foams metalowe and gasars, I.O. Publishers, Kraków 1998 (in Polish).
  • [7] M. Dziuba, M. Cholewa, Manufacturing conditions and geometry of skeleton castings, Archives of Foundry, 2006, No. 22, p. 178 - 185 (in Polish).
  • [8] M. Dziuba, M. Cholewa, Design of core geometry and material in skeleton casting with open cells, Archives of Foundry, 2006, No. 19, p. 95 - 102 (in Polish).
  • [9] M. Dziuba, M. Cholewa, Design of core geometry in skeleton casting with open cells, Archives of Mechanical Technology and Automation, 2006, vol. 26, No. 1, p. 15 - 23 (in Polish).
  • [10] M. Dziuba, M. Cholewa, Cores of ceramic in skeleton casting with open cells, Archives of Foundry, 2006, No. 22, p. 170 - 177 (in Polish).
  • [11] M. Dziuba, M. Cholewa, Selection of core material in skeleton casting with open cells, Slévárenství 2006, No. 10/11 and on the CD - supplement of Conference Proceedings.
  • [12] M. Cholewa, Shaping casing of metallic foams, Archives of Foundry, 2003, vol. 3, No. 9, p.81-88 (in Polish).
  • [13] M. Cholewa, M. Dziuba, M. Kondracki, J. Suchoń: Validation studies of temperature distribution and mould filling process for composite skeleton castings, Archives of Foundry Engineering, 2007, vol. 7, No. 3, p. 191-198 (in english)
  • [14] www.novacast.se
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BPZ3-0028-0031
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