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Stretch bending of aluminium extrusions

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Stretch bending is an important method for plastic forming of aluminium extrusions to some desired curvature. The industrial application of the process is, however, not always straightforward. Tolerance demands to the final product and production efficiency require proper control of possible difficulties such as cross sectional deformations and unloading springback. Traditionally, trial-and-error and in-house experience have provided information for necessary process adjustments. The development of numerical tools such as the Finite Element Method (FEM) offers new possibilities for attaining further and more generally applicable knowledge on the stretch bending process. However, numerical simulation of forming processes is a rather delicate task involving large deformations, material non-linearities and contact challenges. Therefore, laboratory test data must be used to validate the numerical model. Rectangular hollow sections were thus studied in a stretch bending rig. Considering sagging and springback as the main response parameters, satisfactory agreement was found between test results and numerical predictions from LS-DYNA. Subsequently, LS-DYNA was employed to analyse a wider spectrum of process parameters than those investigated in the laboratory.
Rocznik
Strony
7--32
Opis fizyczny
Bibliogr. 22 poz., rys.,tab., wykr.
Twórcy
  • Department of Structural Engineering Norwegian University of Science and technology N-7491 Trondheim, Norway
  • Department of Structural Engineering Norwegian University of Science and technology N-7491 Trondheim, Norway
autor
  • Department of Structural Engineering Norwegian University of Science and technology N-7491 Trondheim, Norway
Bibliografia
  • [1] ABAQUS (1992): Theory Manual Version 5.2. - Hibbit, Karlsson and Sorensen Inc.
  • [2] BOX G.E.P., Hunter W.G. and Hunter J.S. (1978): Statistics for experimenters. - New York, NY, USA: Wiley.
  • [3] Clausen A.H., Hopperstad O.S. and Langseth M. (1997): Stretch bending analyses using Implicit and explicit FE codes. - In: Proc. of 10th Nordic Seminar on Computational Mechanics, Tallinn, Estonia, October 24-25, 1997, pp.234-238.
  • [4] Clausen A.H., Tryland T. and Remseth S. (1999a): Statistical Investigation of Material Properties of Two Aluminium Alloys. - Report R-13-99, Department of Structural Engineering, Norwegian University of Science and Technology, Trondheim, Norway.
  • [5] Clausen A.H., Hopperstad O.S. and Langseth M. (1999b): Stretch bending of aluminum extrusions: Effect of material and alloy. - ASCE Journal of Engineering Mechanics, vol. 125, pp.392-400.
  • [6] Clausen A.H., Hopperstad O.S, and Langseth M. (1999c): Stretch bending of aluminum extrusions: Effect of tensile sequence. - ASCE Journal of Engineering Mechanics, vol. 125, pp.521-529.
  • [7] Clausen A.H., Tryland T. and Remseth S. (2001a): An investigation of material properties and geometrical dimensions of aluminium extrusions. - Materials and Design, vol.22, pp.267-275.
  • [8] Clausen A.H., Hopperstad O.S. and Langseth M. (2001b): Sensitivity of model parameters in stretch bending of aluminium extrusions. - International Journal of Mechanical Sciences, vol.43, pp.427-453.
  • [9] Haase F. and Schilling R. (1994): Simulation des Biegeumformens von Aluminium- Profilen. (In German) - Bänder Bleche Rohre, vol.5, pp. 18-28.
  • [10] Hopperstad O.S., Berstad T., Ilstad H., Lademo O.G. and Langseth M. (1998): Effects of the yield criterion on local deformations in numerical simulations of profile forming. - Journal of Materials Processing Technology, vol.80-81, pp.551-555.
  • [11] Hopperstad O.S., Leira B.J., Remseth S. and Tromborg E. (1999): Reliability-based analysis of a stretch-bending process for aluminium extrusions. - Computers and Structures, vol.71, pp.63-75.
  • [12] Hunter D.E. and Pourboghrat F. (1993): Elastic Recovery in Extrusion Bending - Predicting Die Contours to Produce Net Shape Parts Using FEM. - Proc. of Near- Net-Shape Manufacturing: Examining Competitive Processes Conference (published by ASM International, Materials Park, OH.), Pittsburgh, PA, USA, September 27-29, 1993, pp.41-51.
  • [13] Lademo O.G., Hopperstad O.S. and Langseth M. (1999): An evaluation of yield criteria and flow rules for aluminium alloys. - International Journal of Plasticity, vol. 15, pp.191-208.
  • [14] LS-DYNA (1998): Theoretical manual. - Livermore Software Technology Corporation.
  • [15] Mercer C.D., Nagtegaal J.D. and Rebelo N. (1995): Effective application of different solvers to forming simulation. - Proc. of Simulation of Materials Processing: Theory, Methods and Applications, (Shen and Dawson, Eds.) Balkema, Rotterdam, the Netherlands pp.469-474.
  • [16] Paulsen F. and Welo T. (1996): Application of numerical simulation in the bending of aluminium-alloy profiles. - Journal of Materials Processing Technology, vol.58, pp.274-285.
  • [17] Schnaas J. (1995): Gebogene Aluminium-Strangpreßprofile im Fahrzeugbau. (In German) - Aluminium, vol.71, pp. 102-109.
  • [18] Tryland T., Hopperstad O.S. and Langseth M. (2000): Design of experiments to identify material properties. - Materials and Design, vol.21, pp.477-492.
  • [19] Ueda M., Ueno K. and Kobayashi M. (1981): A study of springback in the stretch bending of channels. - Journal of Mechanical Working Technology, vol.5, pp. 163-179.
  • [20] Vollertsen F., Sprenger A., Kraus J. and Amet H. (1999): Extrusion, channel, and profile bending: a review. - Journal of Materials Processing Technology, vol.87, pp. 1-27.
  • [21] Welo T. (1996): Bending of aluminum extrusions for automotive applications: A commentary on practical and theoretical aspects. - Proc. of 6th International Aluminum Extrusion Technology Seminar (R.I. Werner, Ed.), Chicago, IL, USA, pp.271-282.
  • [22] Winship J.T. (1983): Bending tube, pipe, and structurals. - American Machinist, vol. 127, pp.l 13-128.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BPZ2-0001-0001
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