Total productive maintenance on example of automated foundry lines

• Autorzy: Kukla S.
• Języki publikacji: EN

Abstrakty

EN

Within framework of the presented study one has performed analysis of stoppages in automatic foundry lines operation, and basing on assumptions from complex maintenance system has undertaken himself to develop a service maintenance schedule for machinery installed in the line. Moreover, one has presented general assumptions of TPM system operated in conditions of series and multi-series production of cast iron castings. One has constructed operational database and has elaborated a list of line stoppage causes within a year. One has proposed a possibility of implementation of manufacturing systems modeling and simulating technique in management of production machinery operation in a foundry shop. Within framework of the simulation experiment one has developed schedules of production, schedules of maintenance and has forecasted indices of general productivity of the machinery for a various scenarios of events on example of casting line having in-series structure of operational reliability. In course of the study there was implemented ARENA universal software package to modeling and simulation of the manufacturing systems.

Słowa kluczowe

EN

information technology; foundry industry; automation in foundry; robotics in foundry; Total Productive Maintenance; modeling; simulation; production system

PL

technologia informacyjna; przemysł odlewniczy; automatyka; robotyka; system produkcyjny

• Wydawca: Komisja Odlewnictwa Polskiej Akademii Nauk Oddział w Katowicach
• Czasopismo: Archives of Foundry Engineering
• Rocznik: 2009
• Tom: Vol. 9, iss. 3
• Strony: 71--74
• Opis fizyczny: Bibliogr. 14 poz., rys., tab.

Twórcy

autor

Kukla S.

• Department of Industrial Engineering, University of Bielsko-Biala, Willowa 2, 43-309 Bielsko-Biała, Poland,

Bibliografia

• [1] F. T. Chan, H. C. Lau, R. W. Ip, H. K. Ip, H. K Chan., S. Kong: Implementation of total productive maintenance: A case study, International Journal of Production Economics, (2005) 95, 71-94.
• [2] J. Matuszek, J. Košturiak, M. Gregor, J. Chal, J. Krištàk, Lean Company, Wydawnictwo Akademii Techniczno-Humanistycznej w Bielsku - Białej, Bielsko - Biała 2003.
• [3] Z. Simeu-Abazi, Ch. Sassine: Maintenance integration in manufacturing systems - from the modelling tool to evaluation, International Journal of Flexible Manufacturing Systems, (2001) 13, 267-285.
• [4] P. Y. Tu, R. Yam, P. Tse, A. O. Sun: An Integrated Maintenance Management System for an Advanced Manufacturing Company, International Journal of Advanced Manufacturing Technologies (2001) 17, 692-703.
• [5] D. Plinta, S. Kukla, Optimisation methods in the modelling and simulation of production systems, 7th IFAC Symposium on Cost Oriented Automation, June 7-9, 2004, Gatineau (Quebec), Canada, International Federation of Automatic Control, 291-294.
• [6] S. Kukla: Analysis of production systems on the basis of simulation experiment, Applied Computer Science 2008 vol.4, no.1: Modelling of Manufacturing Processes, 98-113.
• [7] R. N. Callahan, K. M. Hubbard, N. M. Bacoski, The use of simulation modelling and factorial analysis as a method for process flow improvement, International Journal of Advanced Manufacturing Technology Vol. 29, No. 1-2 (2006), 202- 208.
• [8] A. Law, D. Kelton, Simulation modelling and analysis, McGraw - Hill, New York 2000.
• [9] C. Chung, Simulation modelling handbook: a practical Approach, CRC Press, London 2004.
• [10] V. Hlupic, Z. Irani, R. J. Paul, Evaluation framework for simulation software, International Journal of Advanced Manufacturing Technology, Vol. 15, 1999, 366-382.
• [11] O. Labarthe, B. Espinasse, A. Ferrarini, B. Montreuil, Toward a methodological framework for agent-based modelling and simulation of supply chains in a mass customization context, Simulation Modelling Practice and Theory vol. 15, Issue 2, (2007) 113-136.
• [12] S. Kukla, Modelling and simulation of the foundry production systems, Doctor's thesis, 2006 (in Polish).
• [13] S. Kukla, Evaluation and Verification of Time and Costs of Production Activities in Foundry Industry, Archives of Foundry Engineering vol. 7, Issue 3 (2007) 79-82.
• [14] S. Kukla, Rationalization of foundry processes on the basis simulation experiment, Archives of Foundry Engineering vol. 8, Issue 3 (2008) 65-68.