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Oznaczanie odporności na ścieranie powłok metodą ball-cratering

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Warianty tytułu
EN
Determination of the abrasion resistance of coatings by a ball-cratering method
Języki publikacji
PL
Abstrakty
PL
W artykule przedstawiono nową metodę, służącą do oznaczania odporności na ścieranie powłok, o nazwie ball-cratering. Dokonano krótkiego przeglądu literatury opisującej badania prowadzone tą metodą. Zwrócono uwagę na szybkie tempo jej rozwoju i upowszechnienia. Potrzeba pomiarów zużycia ściernego powłok i innych materiałów inżynierskich stała się tak duża, że prowadzone są prace nad znormalizowaniem procedury prowadzenia badań wg metody ball-cratering przez Komitety Normalizacyjne ASTM i ISO. Obecnie obowiązującą jest norma PN-EN 1071-6: 2007 pt. Advanced technical ceramics – Methods of test for ceramic coatings – Part 6: Determination of the abrasion resistance of coatings by a micro-abrasion wear test, mającą status Polskiej Normy; zastąpiła ona normę PN-ENV 1071-6:2003.
EN
The ball-cratering test is becoming popular as a method for the abrasion testing of surface engineered materials. It has many advantages over more conventional abrasion tests including the ability to test small volumes of material and thin coatings, its perceived ease of use and the low cost of the test equipment and it’s versatility. Traditional techniques such as pin-on-disc, reciprocating sliding wear tests or the dry sand rubber wheel test have been used successfully, particularly for thin hard coatings with considerable difficulties in performing test. This is often related to the fact that coating thickness constrains the volume or depth of material that can be removed before the coating is perforated. Thus, for successful measurements of the wear of the coating only small amounts of wear can be tolerated. Traditional methods of measurement, such as mass loss, become ineffective and even techniques, such as profilometry, often cannot be used for components with normal engineering finishes; because the depth of the wear damage is within the uncertainly of measurement caused by the original roughness of the surface. The main parameters that affect wear are the abrasive material and size, the concentration of abrasive particles in the abrasive slurry, the condition of the test ball, and the test load. Changes in the abrasive concentration affect the type of wear that is observed with grooving wear seen with low concentrations (Fig. 3) and higher magnitude rolling wear observed with higher concentration of abrasive (Fig. 4). Variable results were found when polished test balls were used without any preparation. Simple running on preparation treatments have been found to be effective in eliminating this problem. When the test load is raised above a critical value (Fig. 7), abrasive action cannot reach the centre of the contact between the ball and the sample due to the high contact pressures at this point. This leads to the starvation of abrasive from this region, giving rise to the phenomena of "ridging" (Fig. 6). For that reason, testing is only meaningful at test loads below this critical value.
Czasopismo
Rocznik
Tom
Strony
113--126
Opis fizyczny
Bibliogr. 29 poz., rys.
Twórcy
autor
  • Instytut Technologii Eksploatacji – PIB, ul. K. Pułaskiego 6/10, 26-600 Radom
Bibliografia
  • 1. Gee M.G., Gant A., Hutchings I., Bethke R., Schiffman K., Van Acker K., Poulat S., Gachoń Y., von Stebut J.: Progress towards standardisation of ball cratering. Wear 255 (2003), 1-13.
  • 2. Gee M.G., Gant A.J., Hutchings I.M., Kusano Y., Bethke R., Schiffman K., Van Acker K., Poulat S., Gachoń Y., von Stebut J., Hatto P., Plint G.: Results from an interlaboratory exercise to validate the micro-scale abrasion test. Wear 259 (2005), 27-35.
  • 3. Gee M.G., Wicks M.J.: Ball crater testing for the measurement of the unlubricated sliding wear of wear-resistant coatings. Surface and Coatings Technology 133-134 (2000), 376-382.
  • 4. Gee M.G.: The use of PC scanners in micro-abrasion wear testing. Wear 259 (2005), 1448-1452.
  • 5. Praca zbiorowa pod red. Zwierzyckiego W.: Wybrane zagadnienia zużywania się materiałów w ślizgowych węzłach maszyn. PWN Warszawa-Poznań 1990.
  • 6. Michalczewski R., Piekoszewski W., Szczerek M., Tuszyński W.: A method for tribological testing of thin hard coatings. Tribotest Journal. 2002, nr 9, s. 117-130.
  • 7. Osuch-Słomka E., Michalczewski R., Szczerek M.: Ocena odporności na zużywanie powłok PVD/CVD metodą ball-cratering. XXVIII Jesienna Szkota Tribologiczna, Łagów 11-14 września 2007 r. TRIBOLOGIA (3/2007), s. 47-58.
  • 8. Adachi K., Hutchings I.M.: Sensitivity of wear rates in the micro-scale abrasion test to test conditions and material hardness. Wear 258 (2005), 318-321.
  • 9. Kusano Y., Van Acker K., Hutchings I.M.: Methods of data analysis for the micro-scale abrasion test on coated substrates. Surface and Coatings Technology 183 (2004), 312-327.
  • 10. Adachi K., Hutchings I.M.: Wear-mode mapping for the micro-scale abrasion test. Wear 255 (2003), 23-29.
  • 11. Rutherford K.L., Hutchings I.M.: A micro-abrasive wear test, with particular application to coated systems. Surface and Coatings Technology 79 (1996), 231-239.
  • 12. Trezona R.I., Allsopp D.N., Hutchings I.M.: Transitions between two-body and three-body abrasive wear influence of test conditions in the micro-scale abrasive wear test. Wear 225-229(1999), 205-214.
  • 13. Batista J.C.A., Matthews A., Godoy C.: Micro-abrasive wear of PVD duplex and single-layered coatings. Surface and Coatings Technology 142 - 144(2001), 1137-1143.
  • 14. Batista J.C.A., Godoy C., Matthews A.: Micro-scale abrasive wear testing of duplex and non-duplex (single-layered) PVD (Ti, A1.)N, TiN and Cr-N coatings. Tribology International 35 (2002), 363-372.
  • 15. Batista J.C.A., Joseph M.C., Godoy C., Matthews A.: Micro-abrasion wear testing of PVD TiN coatings on untreated and plasma nitrided AISI H13 steel. Wear 249 (2002), 971-979.
  • 16. PN-EN 1071-6:2007 (zastąpiła PN-ENV 1071-6:2003) Advanced technical ceramics-Mefhods of test for ceramic coatings. Part 6: Determination of the abrasion resistance of coatings by a micro-abrasion wear test. Norma europejska ma status Polskiej Normy.
  • 17. Kassman A., Jacobson S., Erickson L., Hedenqvist P., Olsson M.: A new test method for the intrinsic abrasion resistance of thin coatings. Surface and CoatingsTechnology 50 (1991), 75-84.
  • 18. Shipway P.H., Hogg J.J.: Wear of bulk ceramics in micro-scale abrasion -The role of abrasive shape and hardness and its relevance to testing of ceramic coatings. Wear 263 (2007), 887-895.
  • 19. Shipway P.H., Ngao N.K.: Microscale abrasive wear of polymeric materials. Wear (2003), 742-750.
  • 20. Stack M.M., Mathew M.: Micro-abrasion transitions of metallic materials. Wear (2003), 14-22.
  • 21. Stack M.M., Jawan H., Mathew M.T.: On the construction of micro-abrasion maps for a steel/polymer couple in corrosive environments. Tribology International 38 (2005), 848-856.
  • 22. Stack M.M., Mathew M.T.: Mapping the micro-abrasion resistance of WC/Co based coatings in aqueous conditions. Surface and Coatings Technology 183 (2004), 337-346.
  • 23. Richter J.: Micro-scale abrasion testing of PVD TiN coatings on conventional and nonledeburitic high-speed steels. Wear (2004), 304-310.
  • 24. Stachowiak G.B., Stachowiak G.W., Brandt J.M.: Ball-cratering abrasion tests with large abrasive particles. Tribology International 39 (2006), 1-11.
  • 25. Stachowiak G.B., Stachowiak G.W., Celliers O.: Ball-cratering abrasion tests of high-Cr white cast irons. Tribology International 38 (2005) 1076-1087.
  • 26. Bose K., Wood R.J.K.: Optimum tests conditions for attaining uniform rolling abrasion in ball cratering tests on hard coatings. Wear 258 (2005), 322-332.
  • 27. Bello J.O., Wood R.J.K.: Grooving micro-abrasion of polyamide 11 coated carbon steel tubulars for downhole application. Wear 255 (2003), 1157-1167.
  • 28. Gant A.J.: Ball cratering as a technique to evaluate microabrasion in corrosive media. Raport końcowy MATC (MN)39, October 2002.
  • 29. Bemporad E., Comis E., Sebastiani M., Carassiti F., Palumbo B.: Complex wear measurement on thin coatings by the cratering method. Materiały konferencyjne ECOTRIB 2007, 12-15 czerwca, Ljubljana, Slovenia.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BPS1-0034-0009
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