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A study of influences of the tool-chip interface characteristics on the process performance

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
PL
Badania wpływu charakterystyk styku wiór-ostrze na przebieg skrawania
Języki publikacji
EN
Abstrakty
EN
New knowledge about possible relationships between the tool-chip contact characteristics and both the contact mechanics and thermodynamics at the interface, with special attention to the orthogonal cutting when dry end turning using natural contact tools treated with some heat isolating coatings, is developed. In order to evaluate the dependence of the contact loads, the contact temperature and frictional energy dissipation on the tool-chip contact length experimental investigations were carried out. In addition, the contact length was examined in terms of the thermal conductivity of work materials at the temperatures measured. Moreover, the combine effect of the thermal conductivities of both work and tool materials expressed by the energy partition coefficient was estimated. As a result, the interface behavior for various process parameters versus the contact length was analyzed. Two different types of tool coatings with improved heat isolating properties, in combination with carbon and stainless steels, were tested. It is pointed out that the results obtained provide a systematic explanation of the role of the contact length in controllability of such process outputs as contact temperature, contact stresses, heat partition and frictional power intensity.
Rocznik
Strony
43--52
Opis fizyczny
Bibliogr. 15 poz.
Twórcy
autor
  • Department of Manufacturing Engineering and Automation, Faculty of Mechanical Engineering, Technical University of Opole
autor
  • Department of Manufacturing Engineering and Automation, Faculty of Mechanical Engineering, Technical University of Opole
Bibliografia
  • [1] Balaji A.K., Sreeram G., Jawahir I.S. et al., The effects of cutting tool thermal conductivity on tool-chip contact length and cyclic chip formation in machining with grooved tools, Annals of the CIRP, 1999, vol. 48/1, pp. 33-38.
  • [2] Boothroyd G., Knight W.A., Fundamentals of machining and machine tools, New York, Marcel Dekker 1989.
  • [3] Chandrasekar S., Farris T.N., Hebarr R.R. et al., Thermal aspects of surface finishing processes, in: ASM Handbook, 1999, vol. 5, Surface Engineering, pp. 152-164.
  • [4] Friedman M.Y., Lenz E., Investigation of the tool-chip contact length in metal cutting, International Journal of Machine Tools Design and Research, 1971 , vol. 10, pp. 401-416.
  • [5] Gad G.S., Armarego E.J.A., Smith A.J.R., Tool-chip contact length in orthogonal machining and its importance in tool temperature predictions, Int. Journal of Production Research, 1992, vol. 30, pp. 485-501.
  • [6] Gekonde H.O., Subramanian S.V., Tribology of tool-chip interface and tool wear mechanisms, Surface and Coatings Technology, 2002, vol. 149, pp. 151-160.
  • [7] Grzesik W., An investigation of the thermal effects in orthogonal cutting associated with multilayer coatings, Annals of the CIRP, 2001, vol. 50/1, pp. 53-56.
  • [8] Grzesik W., The influence of thin hard coatings on frictional behaviour in the orthogonal cutting process, Tribology International, 2000, vol. 33, pp. 131-140.
  • [9] Grzesik W., The role of coatings in controlling the cutting process when turning with coated indexable inserts, Journal of Materials Processing Technology, 1998, vol. 79, pp. 133-143.
  • [10] Kato T., Fujii H., Energy partition in conventional surface grinding, ASME Transactions, Journal of Manufacturing Science and Engineering, 1999, vol. 121, pp. 393-398.
  • [11] Klocke F., Krieg T., Coated tools for metal cutting-features and applications, Annals of the CIRP, 1999, vol. 48/2, pp. 1-11.
  • [12] König W., Fritsch R., Kammermeier D., Physically vapour deposited coatings on tools: Performance and wear phenomena, Surface and Coatings Technology, 1991, vol. 49, pp. 316-324.
  • [13] Mohan V.S., Balaji A.K., On modeling the tool-chip contact in machining of plain carbon steels with multi-layer coated cutting tools, in: Proceedings of the 5th CIRP Int. Workshop on Modeling of Machining Operations, West Lafayette 2002, pp. 613-627.
  • [14] Sadik M.I., Lindström B., The role of tool-chip contact length in metal cutting, Journal of Materials Processing Technology, 1993, vol. 37, pp. 613-627.
  • [15] Zorev N.N. (ed.), Development of the metal cutting science (in Russian), Moscow, Mashinostroenie 1967.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BPP1-0036-0036
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