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Surface layer microstructure and microhardness after turning in different cooling and lubricating conditions

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Treść / Zawartość
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The cooling and lubricating liquids widely used in metal machining are more and more often considered to be harmful to the natural environment and human health. For economic and ecological reasons the industry and research institutions are searching for methods and measures to limit or eliminate them. This is naturally determined by the conditions that the quality of machined surfaces has to be the same or at least comparable to that obtained with conventional cooling methods. The article presents the results of research into the influence of cooling and lubrication on surface layer physical properties -microhardness and microstructure changes, after turning the C45 and X2CrNiMo 17-12-2 steel dry, with minimal quantity lubrication (MQL) and emulsion in a wide range of cutting parameters. Significant differences in the microhardness parameter HV0,02 and surface layer microstructure depending on the cutting zone cooling and lubrication conditions have been observed. The research has also shown that despite difficulty in turning X2CrNiMo 17-12-2 steel, properly selected cutting parameters help to limit or eliminate fluids used in conventional cooling and lubrication and still obtain comparable or even better surface layer quality.
Słowa kluczowe
Rocznik
Strony
87--96
Opis fizyczny
Bibliogr. 13 poz., rys., tab.
Twórcy
autor
  • University of Technology and Life Sciences ul. Prof. S. Kaliskiego7, 85-789 Bydgoszcz, Poland, tleppert@utp.edu.pl
Bibliografia
  • [1] Akasawa, T., Sakurai H., Nakamura M., Tanaka T., Takano K., Effects of free-cutting additives on the machinability of austenitic stainless steels, Journal of Materials Processing Technology, Elsevier 143–144, pp. 66–71, 2003.
  • [2] Che-Haron, C.H., Jawaid A., The effect of machining on surface integrity of titanium alloy Ti–6% Al–4% V, Journal of Materials Processing Technology, Elsevier, 166, pp. 188–192, 2005.
  • [3] Che-Haron, C.H., Jawaid A., The effect of machining on surface integrity of titanium alloy Ti–6% Al–4% V, Journal of Materials Processing Technology, Elsevier, 166, pp. 188–192, 2005.
  • [4] Chou, Y.K., Surface hardening of AISI 4340 steel by machining: a preliminary investigation, Journal of Materials Processing Technology, Elsevier, 124, pp. 172-177, 2002.
  • [5] Ezugwu, E.O., Tang S.H. Surface abuse when machining cast iron (G17) and nikel-base superalloy (Inconel 718) with ceramic tools, Journal of Materials Processing Technology, Elsevier, 55, pp. 63-69, 1995.
  • [6] Han, S., Melkote S.N., Haluska M.S., T.R. Watkins, White layer formation due to phase transformation in orthogonal machining of AISI 1045 annealed steel, Materials Science and Engineering A, Elsevier, 488, pp. 195–204, 2008.
  • [7] Ibrahim, G.A., Che Haron C.H., Ghani J.A., The effect of dry machining on surface integrity of titanium alloy Ti-6Al-4V ELI, Journal of Applied Sciences, Asian Network for Scientific Information, 9 (1), pp. 121-127, 2009.
  • [8] Kompella, S., Moylan S.P., Chandrasekar S., Mechanical properties of thin surface layers affected by material removal processes, Surface and Coatings Technology, Elsevier, 146 – 147, pp. 384–390, 2001.
  • [9] M’Saoubi, R. M., Outeiro J.C., Chandrasekaran H., Dillon O.W., Jawahir I.S., A review of surface integrity in machining and its impact on functional performance and life of machined products, International Journal of Sustainable Manufacturing, Inderscience Publishers, 1 (1/2) pp. 203-236, 2008.
  • [10] Machado, A.R., Wallbank J., The effect of extremely low lubricant volumes in machining, Wear, Elsevier, 210, pp. 76-82, 1997.
  • [11] Orrego, D.F.,, Jimenez L.B.V., Atehortua J.D.E., Ochoa D.M.L., Effect of the variation of cutting parameters in surface integrity in turning processing of an AISI 304 austenitic stainless steel, First Brazilian Conference on Tribology, pp. 434-446, 2010.
  • [12] Tonshoff, H.K., Brinksmeier E., Determination of the mechanical and thermal influences on machined surface by microhardness and residual stress analysis, Annals CIRP, Elsevier, 29(2), pp. 519-530, 1980.
  • [13] Wienert, K., Inasaki I., Sutherland J.W., Wakabayashi T., Dry machining and minimum quantity lubrication, CIRP, Elsevier, 53 (2), pp. 511-537, 2004.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BPG8-0056-0033
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