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Dry constant-load steel alumina grinding energy partition

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Języki publikacji
EN
Abstrakty
EN
The paper deals with the new, original model of energy partition in dry constant-load steel grinding. Experimental setup, experiment conditions and analyses were shown and discussed in this article. New findings are presented for energy flux distribution and energy partition ratios. Energy partition ratios, determined during experiments were compared with theoretical values for constant, maximum energy carried away by the grinding chips ecc, approximately 6 J/mm3. Original model, based on grinding chips stream temperature measurements was used for chips energy partition ratio Rc evaluation. Measurements were made using high-class testing equipment, e.g. Kistler 9257B dynamometer and Minolta-Land Cyclops optical pyrometer. A case study based on constant-load grinding C45 (AISI 1045) with alumina grinding wheels is used to illustrate the variability of energy carried away by the grinding chips. Developed model of grinding energy partition can be useful for on-line grinding control systems, especially for low specific grinding energy and high efficiency grinding processes.
Słowa kluczowe
Rocznik
Strony
143--148
Opis fizyczny
Bibliogr. 19 poz., rys., tab.
Twórcy
autor
  • University o Technology and Life Sciences in Bydgoszcz ul. Prof. S. Kaliskiego 7, 85-789 Bydgoszcz, Poland tel.: +48 53 3408743, robpol@utp.edu.pl
Bibliografia
  • [1] Chang, C. C., Szeri, A. Z. A thermal analysis of grinding. Wear 216, 1998, pp. 77÷86.
  • [2] Howes, T. D., Neailey, K., Harrison, A. J. Fluid film boiling in shallow cut grinding. Annals of the CIRP 36/1/1987, pp. 223÷226.
  • [3] Jin, T., Rowe, W. B., McCormack, D. Temperatures in deep grinding of finite workpieces. Int. J. of Machine Tools & Manufacture 42, 2002, pp. 53÷59.
  • [4] Jin, T., Stephenson, D. J. Investigation of the heat partitioning in high efficiency deep grinding. Int. J. of Mach. Tools & Manufacture 43, 2003, pp.1129÷1134.
  • [5] Malkin, S., Anderson, R. B. Thermal aspects of grinding Part 1. Energy partition. J. Eng. Ind. Trans. ASME B 96, 1974, pp. 1177÷1183.
  • [6] Malkin, S., Anderson, R. B. Thermal aspects of grinding Part 2. Surface temperatures and workpiece burn. J. Eng. Ind. Trans. ASME B 96, 1974, pp. 1184÷1191.
  • [7] Outwater, J.O., Shaw, M.C. Surface Temperatures in Grinding. Trans. of the ASME 74, 1952, pp. 73÷85.
  • [8] Richter, F. Die wichtigsten physikalischen Eigenschaften von 52 Eisenwerkstoffen. Stahleisten – Sonderberichte Heft – 8, 1973, Verlag, Stahleisen M. B. H., Düsseldorf.
  • [9] Rowe, W. B. Temperature case studies in grinding including an inclined heat source model. Proc. Instn. Mech. Engrs. Vol. 215, part B, 2001, pp. 473÷491.
  • [10] Rowe, W. B., Black, S. C. E., Mills, B., Qi H. S., Morgan, M. N. Experimental investigation of heat transfer in grinding. Annals of the CIRP 44/1/1995, pp. 329÷332.
  • [11] Rowe, W. B., Morgan, M. N., Allanson, D. A. An advance in the modeling of thermal effects in the grinding procepp. Annals of CIRP 40/1/1991, pp. 339÷342.
  • [12] Rowe, W. B., Morgan, M. N., Black, S.C.E., Mills, B. A simplified approach to control of thermal damage in grinding. Annals of CIRP 45/1/1996, pp. 299÷302.
  • [13] Rowe, W. B., Morgan, M. N., Qi H. S., Zheng, H. W. The effect of deformation on the contact area in grinding. Annals of the CIRP 42/1/1993, ss .409÷412.
  • [14] Rowe, W. B., Pettit, J. A., Boyle, A., Moruzzi, J. L. Avoidance of thermal damage in grinding and prediction of the damage threshold. Annals of the CIRP 37/1/1988, pp. 327÷330.
  • [15] Shaw, M. C. Energy Conversion in cutting and grinding. Annals of CIRP 45/1/1996 pp. 101÷104.
  • [16] Snoyes, R., Maris, M., Peters, J. Thermally induced damage in grinding. Annals of the CIRP 27/2/1978, pp. 371÷581.
  • [17] Tönshoff, H. K., Wobker, H. G., Brunner, G. CBN grinding with small wheels. Annals of the CIRP 44/1/1995, pp. 311÷316.
  • [18] Tso, P.-L., Wu, S.-H. Analysis of grinding quantities through chip sizes. Journ. of Materials Processing Technology 95, 1999, pp. 1÷7.
  • [19] Wang, S.-B., Fuh, K.-H. The workpiece temperature, fluid cooling effectiveness and burning threshold of grinding energy in creep feed grinding. Proc. Instn. Mech. Engrs. Vol 212, part B, 1998, pp. 383÷391.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BPG8-0036-0034
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