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Abstrakty
Thin solid film has been deposited by electrohydrodynamic spraying (electrospraying) onto a metal substrate. Electrospraying is a low-energy physical process in which tangential stress exerted by electric field on the surface of a liquid flowing form a capillary nozzle causes jet elongation, and the Coulomb repulsive forces disintegrate of this jet into fine droplets. By this method TiO2, ZnO, MgO, or AbO3 particles of size from 20 to 100 nm electros-prayed from a colloidal suspension were deposited onto a stainless steel substrate. The advantage that electrospray has over other methods for thin solid film production is that the growth rate of the layer is relatively high, the process can be carried out in an ambient atmosphere, in air or other gas, and at low temperature, without the need for a complex reactor and vacuum systems.
Słowa kluczowe
Rocznik
Tom
Strony
63--70
Opis fizyczny
Bibliogr. 53 poz., rys., tab.
Twórcy
autor
autor
autor
autor
autor
- The Szewalski Institute of Fluid-Flow Machinery, Polish Academy of Sciences, 14 Fiszera St., 80-952 Gdansk, Poland, jaworek@imp.gda.pl
Bibliografia
- [1] M. Cloupeau and B. Prunet-Foch, "Electrostatic spraying of liquids in cone - jet mode", J. Electrostatics 22, 135-159 (1989).
- [2] M. Cloupeau and B. Prunet-Foch, "Electrostatic spraying of liquids. Main functioning modes", J. Electrostatics 25, 165-184 (1990).
- [3] M. Cloupeau and B. Prunet-Foch, "Electrohydrodynamic spraying functioning modes. A critical review", J. Aerosol Sci. 25 (6), 1121-1136 (1994).
- [4] J.M. Grace and J.C.M. Marijnissen, "A review of liquid atomization by electrical means", J. Aerosol Sci. 25 (6), 1005-1019 (1994).
- [5] I. Hayati, A.I. Bailey, and Th.F. Tadros, "Investigations into the Mechanisms of Electrohydrodynamic Spraying of Liquids. PII. Effect of electric field and the environment on pendant drop and factors affecting the formation of stable jets and atomization", J. Coli. Interface Sci. 117 (1), 205-221 (1987).
- [6] I. Hayati, A.I. Bailey, and Th.F. Tadros, "Investigations into the Mechanisms of Electrohydrodynamic Spraying of Liquids. Pt.II. Mechanism of stable jet formation and electrical forces acting on a liquid cone", J. Coli. Interface Sci. 117 (1), 222-230 (1987).
- [7] A. Jaworek and A. Krupa, "Classification of the modes of EHD spraying", J. Aerosol Sci. 30 (7), 873-893 (1999).
- [8] A. Jaworek and A. Krupa, "Jet and drop formation in electrohydrodynamic spraying of liquids. A systematic approach", Exp. Fluids 27 (1), 43-52 (1999).
- [9] I. Marginean, L. Parvin, L. Heffernan, and A. Vertes, "Flexing the electrified meniscus: The birth of a jet in electrosprays", Anal. Chem. 76, 4202-4207 (2004).
- [10] I. Marginean, R.T. Kelly, J.S. Page, K. Tang, and RD. Smith, "Electrospray characteristic curves: In pursuit of improved performance in the nanoflow regime", Anal. Chem. 79 (21), 80308036 (2007).
- [11] I. Marginean, P. Nemes, and A. Vertes, "Astable regime in electrosprays", Phys. Rev. E 76 (2), paper no. 026320 (2007).
- [12] D.Z. Wang, S.N. Jayasinghe, and M.J. Edirisinghe, "High resolution print-patterning of a nano-suspension", J. Nanoparticle Res. 7, 301-306 (2005).
- [13] LW Lenggoro, H.M. Lee, and K. Okuyama, "Nanoparticle assembly on patterned "plus/minus" surfaces from electrospray of colloidal dispersion", J. Coli. Interface Sci. 303, 124-130 (2006).
- [14] J.-D. Park, M. Hardy, S.J. Kang, K. Barton, K. Adair, D.K. Mukhopadhyay, Ch.Y. Lee, M.S. Strano, AG. Alleyne, J.G. Georgiadis, P.M. Ferreira, and J.A Rogers, "High-resolution electrohydrodynarnic jet printing", Nat. Materials 6 (10), 782-789 (2007).
- [15] X. Li, J. Huang, and M.J. Edirisinghe, "Novel patterning of nano-bioceramics: template-assisted electrohydrodynamic atomization spraying", J. R. Soc. Interface 5, 253-257 (2008).
- [16] Z. Ahmad, E.S. Thian, J. Huang, M. J. Edirisinghe, S.M. Best, S.N. Jayasinghe, W Bonfield, R.A Brooks, and N. Rushton, "Deposition of nano-hydroxyapatite particles utilising direct and transitional eiectrohydrodynamic processes", J. Mater. Sci.: Mater. Med. 19,3093-3104 (2008).
- [17] M.V. Gopalakrishnan, K. Metzgar, D. Rosetta, and R Krishnamurthy, "Structural characterization and strength evaluation of spray formed ceramic composite near-net shapes", J. Mater. Proc. Technol. 135,228-234 (2003).
- [18] S.K. Chaudhury, c.S. Sivaramakrishnan, and S.C. Panigrahi, "A new spray forming technique for the preparation of aluminium rutile (TiO2) ex situ particle composite", J. Mater. Proc. Technol. 145, 385-390 (2004).
- [19] A. Jaworek, "Electrospray droplet sources for thin film deposition. A review", J. Mater. Sci. 42, (1), 266-297 (2007).
- [20] A. Jaworek and A.T. Sobczyk, "Electrospraying route to nanotechnology: An overview", J. Electrostatics 66 (3-4), 197-219 (2008).
- [21] C.H. Chen, M.H.J. Emond, E.M. Kelder, B. Meester, and J. Schoonman, "Electrostatic sol-spray deposition of nanostructured ceramic thin films", J. Aerosol Sci. 30 (7), 959-967 (1999).
- [22] S.N. Jayasinghe, M.J. Edirisinghe, and D.Z. Wang, "Controlled deposition of nanoparticle clusters by electrohydrodynamic atomization", Nanotechn. 15, 1519-1523 (2004).
- [23] S.N. Jayasinghe, "Self-assembled nanostructures via electrospraying", Physica E 33, 398-406 (2006).
- [24] D.Z. Wang, S.N. Jayasinghe, M.J. Edirisinghe, and Z.B. Luklinska, "Coaxial electrohydrodynamic direct writing of nanosuspensions", J. Nanoparticle Res. 9, 825-831 (2007).
- [25] W.D. Teng, Z.A. Huneiti, W. Machowski, J.R.G. Evans, M.J. Edirisinghe, and W. Balachandran, "Towards particleby-particle deposition of ceramics using electrostatic atomization", J. Mater. Sci. Left. 16, 1017-1019 (1997).
- [26] C.H. Chen, E.M. Kelder, and J. Schoonman, "Effects of additives in electrospraying for materials preparation", J. Europ. Ceramic Soc. 18, 1439-1443 (1998).
- [27] T. Nguyen and E. Djurado, "Deposition and characterization of nanocrystalline tetragonal zirconia films using electrostatic spray deposition", Solid State Ionics 138, 191-197 (2001).
- [28] W Balachandran, P. Miao, and P. Xiao, "Electrospray of fine droplets of ceramic suspensions for thin film preparation", J. Electrostatics 50 (4), 249-263 (2001).
- [29] P. Miao, W Balachandran, and P. Xiao, "Characterization of ZrO2 and SiC ceramic thin films prepared by electrostatic atomization", J. Mater. Sci. 36, 2925-2930 (2001).
- [30] P. Miao, W Balachandran, and P. Xiao, "Formation of ceramic thin films using electrospray in cone-jet mode", IEEE Trans. Ind. Appl. 38 (1), 50--56 (2002).
- [31] P. Miao, Z.A. Huneiti, W Machowski, W Balachandran, P. Xiao, and J.RG. Evans, "Electrostatic atomization of ultra fine spray of ceramic solution", Electrostatics 1999, Inst. Phys. Conf. Ser. 163, 119-122 (1999).
- [32] D.Z. Wang, M.J. Edirisinghe, and S.N. Jayasinghe, "Solid freeform fabrication of thin-walled ceramic structures using an electrohydrodynamic jet", J. Am. Ceram. Soc. 89 (5), 17271729 (2006).
- [33] Z.Ch. Wang and K-B. Kim, "Fabrication of YSZ thin films from suspension by electrostatic spray deposition", Materials Letters 62, 425-428 (2008).
- [34] AM. Chaparro, R Benitez, L Gubler, G.G. Scherer, and L Daza, "Study of membrane electrode assemblies for PEMFC, with cathodes prepared by the electrospray method", J. Power Sources 169, 77-84 (2007).
- [35] P.H.M. Böttger, Z. Bi, D. Adolph, K.A. Dick, L.S. Karlsson, M.N.A. Karlsson, B.A. Wacaser, and K. Deppert, "Electrospraying of colloidal nanoparticles for seeding of nanostructure growth", Nanotechn. 18, paper no. 105304 (2007).
- [36] K.J. Lee, B.H. Jun, T.H. Kim, and J. Joung, "Direct synthesis and inkjetting of silver nanocrystals toward printed electronics", Nanotechn. 17, 2424-2428 (2006).
- [37] D.Y. Lee, Y.S. Shin, S.E. Park, T.D. Yu, and J. Hwang, "Electrohydrodynamic printing of silver nanoparticles by using a focused nanocolloid jet", Appl. Phys. Lett. 90, paper no. 081905 (2007).
- [38] J.H. Yu, S.Y Kim, and J. Hwang, "Effect of viscosity of silver nanoparticle suspension on conductive line patterned by electrohydrodynamic jet printing", Appl. Phys. A 89, 157-159 (2007).
- [39] Y. Ishida, G. Nakagawa, and T. Asano, "Inkjet printing of nickel nanosized particles for metal-induced crystallization of amorphous silicon", Japanese J. Appl. Phys. 46 (9B), 6437-6443 (2007).
- [40] J. Sobota and G. Sorensen, "Ion bombardment of MoS2 nanoplatelet coatings deposited by electrospraying", Tribology Lett. 3, 161-164 (1997).
- [41] G. Sorensen, "Ion bombardment of electrosprayed coatings: an alternative to reactive sputtering?", Surf. Coat. Techn. 112 (1-3),221-225 (1999).
- [42] K. Balasubramanian, S.N. Jayasinghe, and M.J. Edirisinghe, "Coaxial electrohydrodynamic atomization of ceramic suspensions", Int. J. Appl. Ceram. Technol. 3 (I), 55-60 (2006).
- [43] E. Burkarter, C.K. Saul, F. Thomazi, N.C. Cruz, L.S. Roman, and W.H. Schreiner, "Superhydrophobic electrosprayed PTFE", Surf. Coatings Techn. 202, 194-198 (2007).
- [44] E. Burkarter, C.K Saul, F. Thomazi, N.C. Cruz, S.M. Zanata, L.S. Roman, and W.H. Schreiner, "Electrosprayed superhydrophobic PTFE: a non-contaminating surface", J. Phys. D: Appl. Phys. 40, 7778-7781 (2007).
- [45] J. Lu, J. Chu, W Huang, and Z. Ping, "Microstructure and electrical properties of Pb(Zr, Ti)O3 thick film prepared by electrostatic spray deposition", Sensors Actuators A 108, 2-6 (2003).
- [46] T. Wang and B. Derby, "Ink-jet printing and sintering of PZT", J. Am. Ceram. Soc. 88 (8), 2053-2058 (2005).
- [47] D. Sun, S.S. Rocks, D. Wang, M.J. Edirisinghe, and R.A. Dorey, "Novel forming of columnar lead zirconate titanate structures", J. European Ceramic Soc. 28,3131-3139 (2008).
- [48] J. Huang, S.N. Jayasinghe, S.M. Best, M.J. Edirisinghe, R.A. Brooks, and W. Bonfield, "Electrospraying of a nanohydroxyapatite suspension", J. Materials Sci. 39, 1029-1032 (2004).
- [49] B.H. Kim, J.H. Jeong, Y.S. Jeon, K.O. Jeon, and K.S. Hwang, "Hydroxyapatite layers prepared by sol-gel assisted electrostatic spray deposition", Ceramics Int. 33, 119-122 (2007).
- [50] X. Li, J. Huang, and M. Edirisinghe, "Development of nano-hydroxyapatite coating by electrohydrodynamic atomization spraying", J. Mater. Sci.: Mater. Med. 19, 1545-1551 (2008).
- [51] E.S. Thian, Z. Ahmad, J. Huang, M.J. Edirisinghe, S.N. Jayasinghe, D.C. Ireland, R.A. Brooks, N. Rushton, W Bonfield, and S.M. Best, "The role of electrosprayed apatite nanocrystals in guiding osteoblast behaviour", Biomaterials 29, 1833-1843 (2008).
- [52] E.S. Thian, J. Huang, Z Ahmad., M.J. Edirisinghe, S.N. Jayasinghe, D.C. Ireland, R.A. Brooks, N. Rushton, S.M. Best, and W. Bonfield, "Influence of nanohydroxyapatite patterns deposited by electrohydrodynamic spraying on osteoblast response", J.Biomed. Mater. Res. Part A, 85A (1), 188-194 (2007).
- [53] Q.Z. Chen, AR. Boccaccini, H.B. Zhang, D.Z. Wang, and M.J. Edirisinghe, "Improved mechanical reliability of bone tissue engineering (zirconia) scaffolds by electrospraying", J. Am. Ceram. Soc. 89 (5), 1534-1539 (2006).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BPG5-0038-0024