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A short literature survey which justifies coating of ceramic cutting inserts is presented. The results reported are on se1eeted nitride coatings, in particular nanoscale multilayer, with layers of type Ti-Zr-N, TiN, ZrN and (TiAl)N, deposited by the are PVD method on oxidecarbide ceramic cutting inserts of type TACN and TW2 produced at the Institute of Advanced Manufacturing Technology. Measurements and quality assessments were made, including of thickness of the coatings and of their constituent micro and nanolayers, microhardness of the coating and of the substrate, surface roughness of the inserts and of the cylindrical workpices turned with these tools. Lifetimes of the coated and uncoated inserts were compared in turning an alloy tool steel. A significant increase in lifetime of the coated TW2 cutting tools was shown.
Słowa kluczowe
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Tom
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425--431
Opis fizyczny
Bibliogr. 36 poz., 6 rys.
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autor
autor
autor
autor
autor
autor
autor
autor
- The Institute of Advanced Manufacturing Technology, 37 A Wrocławska SL, 30-011 Cracow, Poland, kazimierz.czechowski@ios.krakow.pl
Bibliografia
- [1] J. Stós, K. Czechowski, and J. Wszołek, “Special tools for machining hard-to-machining materials”, Mechanic (5–6), 474–475 (2005), (in Polish).
- [2] K. Czechowski, I. Pofelska-Filip, and A. Fedaczy´nski, “PVD coatings on ceramic materials cutting inserts”, Surface Engineering 2, 19–24 (2005), (in Polish).
- [3] R. Riedel, Handbook of Ceramic Hard Materials, Weinheim – New York: WILEY-VICH, 2000.
- [4] L. Jaworska and B. Smuk, “Machining developments and ceramic tool materials”, Ceramic Materials (4), 137–143 (2003), (in Polish).
- [5] O.V. Biest and J. Vleugels, “Perspectives on the development of ceramic composites for cutting tool applications”, Key Engineering Materials 206–213, 955–960 (2002).
- [6] F.M. Kustas, L.L. Fehrehnbacher, and R. Komanduri, “Nanocoatings on cutting tools for dry machining”, Annals of the CIRP 46 (1), 39–42 (1997).
- [7] Y. Sahin and A.R. Motorcu, “Surface roughness prediction model in machining of carbon steel by PVD coated cutting tools”, American Journal of Applied Sciences 1 (1), 12–17 (2004).
- [8] G. Erkens et al, “Properties and performance of high aluminum containing (Ti,Al)N based supernitride coatings in innovative cutting applications”, Surf. Coat. Technol. 177–178, 727–734 (2004).
- [9] Q. Luo et al, “Tribological properties of unbalanced magnetron sputtered nano-scale multilayer coatings TiAlN/VN and TiAl-CrYN deposited on plasma nitrided steels”, Surf. Coat. Technol. 193, 39–45 (2005).
- [10] P.Eh. Hovsepian, D.B. Lewis, and W.-D. M˝unz, “Recent progress in large scale manufacturing of multilayer/superlattice hard coatings”, Surf. Coat. Technol. 133–134, 166–175 (2000).
- [11] Veprek S. et al, “Composition, nanostructure and origin of the ultrahardness in nc-TiN/a-Si3N4/a and nc-TiSi2 nanocomposites with Hv = 80 to ¸ 105 GPa”, Surf. Coat. Technol. 133–134, 152–159 (2000).
- [12] P. Holubar, M. Jilek, and M. Sima, “Present and possible future applications of superhard nanocomposite coatings”, Surf. Coat. Technol. 133–134, 145–151 (2000).
- [13] A.N. Panckow, J. Steffenhagen, B. Wegener, L. Dübner, and F. Leirath, “Application of a novel vacuum-arc ion-plating technology for the design of advanced wear resistant coatings”, Surf. Coat. Technol. 138, 71–73 (2001).
- [14] T. Burakowski and T. Wierzcho´n, Surface Engineering of Metals, Warszawa: WNT, 1995, (in Polish).
- [15] A. Michalski, Physical-chemical Fundamentals of Coatings Vacuum Deposition, Warsaw Technical University, Printing House, Warsaw, 2000, (in Polish).
- [16] W. Grzesik, “An investigation of the thermal effects in orthogonal cutting associated with multilayer coatings”, Annals of the CIRP 50 (1), 53–56 (2001).
- [17] M. Betiuk, “PVD and PAPVD technologies in practice”, Surface Engineering 2, 3–13 (2005), (in Polish).
- [18] R.I. Boxman, et al, Handbook of Vacuum Arc Science and Technology. Fundamentals and Applications, Noyes Publications, Park Ridge, New Jersey, 1995.
- [19] W. Precht, E. Lunarska, and A. Czyzniewski, et al, “Corrosion resistance, structure and mechanical properties of PVD, TiCxxN1¡x coatings”, Vacuum 47, 867–869 (1996).
- [20] J. Bujak, J. Walkowicz, and J. Kusinski, “Influence of nitrogen pressure on the structure and properties of (Ti,Al)N coatings deposited by cathodic vacuum arc PVD process”, Surf. Coat. Technol. 180–181, 150–157 (2004).
- [21] K. Musiałek, A.B. Smith, M. Ciskal, I. Pofelska-Filip, and A. Narolski, “Wear resistance of PVD coated PM materials”, PM World Congress Proc. 4, 124–131 (1998).
- [22] M.A. Djouadi, P. Beer, R. Marchal, A. Sokolowska, M.Lambertin, W.Precht, and C. Nouveau, “Antiabrasive coatings: application for wood processing”, Surf. Coat. Technol. 116–119, 508–516 (1999).
- [23] L. Dobrza´nski and K. Gołombek, “Structure and properties of the compound coatings of TiN + gradient or multi (Ti,Al,Si)N + TiN type applied on cermet tool materials”, Mechanic (4) 315–319 (2005), (in Polish).
- [24] G. Poulachon, A. Moisan, and I.S. Jawahir, “Tool-wear mechanisms in hard turning with polycrystalline cubic boron nitride tools”, Wear 250, 576–586 (2001).
- [25] L. Nistor et al., “Microstructural Characterization of Diamond Films Deposited on c-BN crystals”, Diamond and Related Materials 9, 269–2739 (2000 ).
- [26] H.A Jehn, “Multicomponent and multiphase hard coatings for tribological applications”, Surf. Coat. Technol. 131, 433–440 (2000).
- [27] C. Donnet and A. Erdemir, “Historical developments and new trends in tribological and solid lubricant coatings”, Surf. Coat. Technol. 180–181, 76–84 (2004).
- [28] J. Musil, “Hard and superhard nanocomposite coatings”, Surf. Coat. Technol. 125, 322–330 (2000).
- [29] V.V. Uglov, V.M. Anishchik, and V.V. Khodasevich, et. al, “Structural characterization and mechanical properties of Ti-Zr-N coatings deposited by vacuum arc”, Surf. Coat. Technol. 180–181, 519–525 (2004).
- [30] S. Ulrich, C. Ziebert, and M. Stuber, et. al, “Correlation between constitution, properties and machining performance of TiN/ZrN multilayers”, Surf. Coat. Technol. 188–189, 331–337 (2004).
- [31] N.J.M. Carvalho, E. Zoesbergen, B.I. Kooi, and J.Th.M. De Hosson, “Stress analysis and microstructure of PVD monolayer TiN and multilayer TiN/(Ti,Al)N coatings”, Thin Solid Films 429, 179–189 (2003).
- [32] T.Wierzchon, “Structure and properties of multicomponent and composite layers produced by combined engineering methods”, Surf. Coat. Technol. 180–181, 458–464 (2004).
- [33] J.E. Krzanowski, “Phase formation and phase separation in multiphase thin film hard coatings”, Surf. Coat. Technol. 188–189, 376–383 (2004).
- [34] BALZERS, “Future is NANO”, Information materials.
- [35] K. Czechowski, I. Pofelska-Filip, and A. Fedaczy´nski, “Development of hard layers deposition technology on tool working parts by PVD method: Improving single and complex hard layers manufacturing on the tool working parts made of high speed steels, cemented carbides, ceramics, cermets, cBN and PCD. Development of data base of PVD technological process conditions and parameters applied at NNW-6.6 system”, IOS Works, Reports series,. No. 8601/2004, (in Polish).
- [36] I. Pofelska, K. Czechowski, and A. Zbrowski, “Development of deposition technology of PVD micro- and nano-scale multilayer coatings: Study on PVD micro- and nano-scale multilayer coatings deposition. Modernizing the technological tooling “, IOS Works, Reports series, No. 8630/2005, (in Polish).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BPG5-0012-0060