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Thermal models of pulse electrochemical machining

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Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Pulse electrochemical machining (PECM) provides an economical and effective method for machining high strength, heat-resistant materials into complex shapes such as turbine blades, die, molds and micro cavities. Pulse Electrochemical Machining involves the application or a voltage pulse at high current density in the anodic dissolution process. Small interelectrode gap, Iow electrolyte flow rate, gap state recovery during the pulse off-times lead to improved machining accuracy and surface finish when compared with ECM using continuous current. This paper presents a mathematical model for PECM and employs this model in a computer simulation of the PECM process for determination of the thermal limitation and energy consumption in PECM. The experimental results and discussion of the characteristics PECM are presented.
Rocznik
Strony
313--320
Opis fizyczny
Bibliogr. 15 poz., 15 rys.
Twórcy
autor
  • Institute of Manufacturing Technology, Warsaw University of Technology, 222 Niepodleglosci Av., 00-663 Warsaw, Poland
Bibliografia
  • [1] W. Eve rshe im, F. Klocke , P. Pe fife r and M. We ck, (e ds.), Manufacturing Excellence in Global Markets, Chapman & Hall, 1997.
  • [2] The MEMS Handbook, ed. by Mohamed Gad-el-Hak, CRC Press, 2002.
  • [3] T. Masuzawa, “Stateof theart of micro machining”, Annals of the CIRP 49(2), 473–488 (2000).
  • [4] M. Datta, “Microfabrication by electrochemical metal removal”, IBM Journal of Research and Development 42(5), 655–669 (1998).
  • [5] K. P. Rajurkar, J. A. McGeough, J. Kozak and A. De Silva, “New developments in electrochemical machining”, Annals of the CIRP 48(2), 569–579 (1999).
  • [6] A. K. M. De Silva, H. S. J. Alte na and J. A. McGe ough, “Precision ECM by process characteristic modelling”, Annals of the CIRP 49)(1), 151–155 (2000).
  • [7] R. Shuster, V. Kirchmer, P. Allongue and G. Ertl, “Electrochemical micro machining”, Science Magazine 289(5476), 98–101 (2000).
  • [8] V. Kirchme r, L. Cagnon, R. Shuste r and G. Ertl, “Ele ctrochemical machining of stainless steel microelements with ultra short voltagepulses”, Applied Physics Letters 79(II), 1721–1723 (2001).
  • [9] J. Kozak, K. P. Rajurkar and Y. Makkar, “Study of pulse electrochemical micro machining”, Transactions of North America Manufacturing Research Institute of SME XXXI, 363–370 (2003).
  • [10] J. Kozak and K. P. Rajurkar, “Selected problems of micro electrochemical machining”, Journal of Materials Processing Technology 149(1–3), 426–431 (2004).
  • [11] J. Kozak and A. D. Davydov, “Two important problems encountered in raising ECM accuracy by using pulse current”, Soviet Electrochemistry 19(7), 867–874 (1983), (in English and Russian).
  • [12] A. Davydov and J. Kozak, High-rate Electrochemical Shaping, (ed.), Nauka, Moscow, 1990, (in Russian).
  • [13] J. Kozak, K. P. Rajurkar and B. Wei, “Modeling and analysis of pulse electrochemical machining (PECM)”, Transactions of the ASME-Journal of Engineering for Industry 116(3), 316–323 (1994).
  • [14] J. Kozak, Assessment Pulse Electrochemical Machining Research: State-of-the-Art of PECM, Mathematical Modeling, Numerical Procedures, Analysis, Corporation Research & Development General Electric Co., 1999.
  • [15] J. Kozak, M. Rozenek and L. Dabrowski, “Selected problems of pulse electrochemical machining. Advances in manufacturing science and technology”, 25(4), 75–100 (2001).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BPG5-0001-0040
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