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An investigation of metal transfer process in GMAW

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This paper presents the studies of the metal transfer process in gas metal arc welding with mild steel electrode. It aims at mathematic description of the droplet flight trajectory, droplet velocity and acceleration. To this end, the droplet flight trajectory was first fitted using the 3rd order polynomial regression and it was found that the model can be reduced to the 2nd order. The average diameter of a droplet transfer rate of droplets, average velocity and acceleration of a droplet were calculated. The geometric shape factor was estimated. A new metal trai monitoring method which is based on narrow band filter and does not require He-Ne laser, has been used in this study to observe the metal transfer process.
Słowa kluczowe
EN
GMAW   metal   steel  
PL
GMAW   metal   stal  
Rocznik
Strony
345--362
Opis fizyczny
Bibliogr. 34 poz., wykr.
Twórcy
autor
autor
  • Institute of Welding Testing of Materials Weldability and Welded Constructions Department, Gliwice, Poland
Bibliografia
  • 1 R. W. MESSLER, Principles of Welding, Processes, Physics, Chemistry, and Metallurgy. Ch. 3, John Wiley & Sons, New York 1999.
  • 2. Ft. L. O'BREIN, Welding Handbook, vol. 2 Welding processes, American Welding Society, Miami 1991.
  • 3. H Welding Workbook: Gas Metal Arc Welding, Transfer Metalss. Datasheet Xo 202a, Welding Journal, 7(12). 57-58, 1997.
  • 4. J. HAIDAR, An analysis of the formation of metal droplets in arc welding, Journal of Physics D: Applied Physics, 31. 10. 12:5:5 1211. 1998.
  • 5. S. K. CHOI. Y.S. KIM. Dimensional analysis of metal transfer in CMA welding, Journal of Physics D: Applied Physics. 32, 3, 326 334, 1999.
  • 6.. J. A. JOHNSON, X. M. CARLSON, 11.15. SMARTT, D. E. CLARK, Process control of GMAW: sensing of metal transfer mode, Welding Journal. 70. 1. 91 99. 1991.
  • 7. A. CHEN, Y. F. LI. Effect of current waveforms on metal transfer in pulsed gas metal arc welding, Measurement Science and Technology, 16, 12, 2459-2-165, 2005.
  • 8. G. WANG, G. HUANG, Y. M. ZHANG. Numerical analysis of metal transfer in gas metal arc welding under modified pulsed current conditions, Metallurgical and Materials Transactions B. 35B, 5, 857-866, 2004.
  • 9. X. JACOBSEN, Monopulse investigation of drop detachment in pulsed gas metal arc welding, Journal of Physics D: Applied Physics, 25 5, 783-797, 1992.
  • 10. P. K. GHOSH. L. DORN, M. HUBNER, V. K. GOYAL, Arc characteristics and behaviour of metal transfer in pulsed current GMA welding of aluminium alloy, Journal of Materials Processing Technology, 194, 1-3, 163-175, 2007.
  • 11. S. K. CHOI, C. D. YOO, Y. S, KIM, The dynamic analysis of metal transfer in pulsed current gas metal arc welding, Journal of Physics D: Applied Physics, 31, 2, 207-215, 1998.
  • 12. K. Li, Y. M. ZHANG. Metal Transfer in Double-Electrode Gas Metal Arc Welding, Journal of Manufacturing Science and Engineering-Transactions of the ASME, in print.
  • 13. Z. Z. WANG, Y. M. ZHANG, Image processing algorithm for automated monitoring of metal transfer in double-electrode GMAW, Measurement Science and Technology, 18. 720 is 2058, 2007.
  • 14. Q. LIN, X. Li, S. W. SIMPSON, Metal transfer measurements in gas metal arc welding, Journal of Physics D: Applied Physics, 34, 3, 347-353, 2001.
  • 15. P. K. PALANl, N. MURUGAN, Selection of parameters of pulsed current gas metal arc welding, Journal of Materials Processing Technology, 172, 1, 1-10, 2006.
  • 16. I WANG. W. K. HOT. S.J. Mr. Modelling and analysis of metal transfer in gas metal arc xuelding, Journal of Physics D: Applied Physics, 36, 9. 1115 1152, 2003.
  • 17 D. IOKDACHESCU, L. QUINTINO, Steps toward a New Classification of Metal Transfer in Gas Metal Arc Welding, Journal of Materials Processing Technology, in press.
  • 18. P.J. MODENESI, R. I. REIS, A model for melting rate phenomena in GMA welding, Journal of Materials Processing Technology, 189, 1-3, 199-205, 2007.
  • 19. I. ( AMI ANA, A. I-OKTUNATO, A. ASCARI, G. TANI, L. TOMESANI, The influence of arc transfer mode in hybrid laser-Mid welding. Journal of Materials Processing Technology, 191. 1 s., 111-113, 2007.
  • 20. C. H. KIM. \V. ZHANG, T. DEBROY, Modeling of Temperature Field and Solidified Surface Profile During Gas-Metal Arc Fillet Welding, Journal of Applied Physics, 94, 4, 2667-2679,2003.
  • 21. H.G. FAN, H. KOVACEVIC, Droplet Formation, Detachment, and Impingement on the Molten Pool in Gas Metal Arc Welding. Metall. Mater. Trans. B. 30B. 4, 791-801, 1999.
  • 22. II. G. FAN, R. KOVACEVIC, A Unified Model of Transport Phenomena in Gas Metal Arc Welding including Electrode, Arc Plasma and Molten Pool, Journal of Physics I): Applied Physics, 37. 18, 2531-2544, 2004.
  • 23. S.SUBRAMANIAM. D. R. WHITE, D.J. SOHOI.L, \\'. I 1. WEBER. In Situ On Insurement of Liquid Drop Surface Tension in Gas Metal Arc Welding, Journal of Physics : Applied Physics. 31 (16), 1963-1967. 1998.
  • 21. Y. WANG, 11. L. TSAI, Impingement of Filler Droplets and Weld Pool Dynamics Gas Metal Arc Welding Process. International Journal of Heat and Mass 1Yansfer, 44. 11, 2067-2080, 2001.
  • 25. Y. WANG, H. L. TSAI, Effects of Surface Active Elements on Weld Pool Fluid Flow and Weld Penetration in Gas Metal Arc Welding. Metallurgical and Materials Transactions B, 32B, s/. 501-515, 2001.
  • 26. J. F. LANCASTER, The Physics of Welding, 2nd ed., Pergamon, Oxford 1986.
  • 27. J. Hu, II. L. TSAI. Metal Transfer and Arc Plasma in Gas Metal Arc Welding, Journal of Heat Transfer, 129, 8, 1025-1035, 2007.
  • 28. L. A. JONES, T. W. EAGAR, J. H. LANG, A Dynamic Model of Drops Detach/mi from a Gas Metal Arc Welding Electrode, Journal of Physics D: Applied Physics, 31. 107 123,
  • 29. J. O. AMSON, An analysis of the gas shielded consumable metal arc welding system. British Welding Journal. 41. 4, 232-249, 1962.
  • 30. J. H. WASZNIK, L. H. J. GRAAT, Experimental investigation of the forces acting on a drop of weld metal, Welding Journal. 62, 4, 109-116. 1983.
  • 31. C. J. ALLUM, Metal transfer in arc welding as a varicose instability: Part 1 - varicose instability in a current-carrying liquid cylinder with surface charge, Journal of Physics D: Applied Physics,18 (7), 1116-1131, 1985.
  • 32. C. J. ALLUM, Metal transfer in arc welding as a varicose instability: Part 2 - develop of model for arc welding, Journal of Physics I): Applied Physics, 18. 7, 1447-1468,
  • 33. Y. S. KIM, T. W. EAGER, Analysis of Metal Transfer in Cas Metal Arc Welding, Welding Journal, 72, (i, 296 278, 1993.
  • 34. CD. ALLEMAND, H. SCIIOEDER, D. E. RIES, T. W. EAGER, A method of filming in transfer in welding arcs, Welding Journal, 64, 1, 45-47, 1985
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BPB2-0040-0015
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