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Tytuł artykułu

Three-dimensional finite element simulations of various roll's shape during three-roll planetary rolling processes

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The purpose of this paper is to analyze the bar rolling process by means of various roll's shapes under the reduction zone of a three-roll planetary mill. The problems were solved with the aid of the finite element program MARC adopting the large deformation-large strain theory and the updated Lagrangian formulation (ULF) and a mesh rezoning procedure was adopted to improve the unexpected error of element turning inside out. The mesh system of the whole bar billet was established by using three-dimensional brick elements, and the three-dimensional elastic-plastic finite element model in MARC was chosen to perform the simulation of the three-roll planetary rolling processes. Totally five different roll's shapes were used to simulate the rolling process. The numerical results; such as the equivalent von Mises stress and plastic strain distributions, rolling force, rolling moment, billet speeds at the entrance and exit planes of the roll gap, etc., are useful in the design of three-roll planetary rolling processes.
Rocznik
Strony
46--56
Opis fizyczny
Bibliogr. 13 poz., tab., wykr.
Twórcy
autor
  • Department of Mechanical Engineering, National Sun Yat-Se University Kaohsiung, Taiwan 80424, Republic of China
autor
  • Department of Mechanical Engineering, National Sun Yat-Se University Kaohsiung, Taiwan 80424, Republic of China
autor
  • Department of Mechanical Engineering, National Sun Yat-Se University Kaohsiung, Taiwan 80424, Republic of China
Bibliografia
  • [1] W.J. Ammerling et al. The knocks 3-roll technology for high precision specialty rod and bar products. MPT ­ Metallurgical Plant and Technology, 6: 14-19, 1989.
  • [2] K. Aoyagi, K. Ohta. Material deformation, rolling load and torque in 3-roll planetary mill. J. Japan Plasticity and Machining, 24: 1039-1047, 1983.
  • [3] H. D. Hibbitt, P.V. Marcal, .J.R. Rice. A finite element formulation for problems of large strain and large displacement. Int. J. Solids Structures, 6: 1069-1086, 1970.
  • [4] Ir A.W.A. Kanter. Special topic course on metal forming analysis using the finite element methods. MARC Analysis Research Corporation - Europe, Zoetermeer, October 15-16, 1987.
  • [5] G.-.J. Li, S. Kobayashi. Rigid plastic finite-element analysis of plane strain rolling. Journal of Engineering for Industry, 104: 55-64, 1982.
  • [6] R.M. McMeeking, J.R. Rice. Finite-element formulations for problems of large elastic-plastic deformation. Int. J. Solids Structures, 11: 601-616, 1975.
  • [7] K. Mori, K. Osakada. Finite element simulation of three-dimensional deformation in shape rolling. Int. J. Numer. Methods Engng., 30: 1431-1440, 1990.
  • [8] J.C. Nagtegaal, J.E. de Jong. Some computational aspects of elastic-plastic large strain analysis. Int. J. Numer. Methods. Engng., 17: 15-41, 1981.
  • [9] T. Noma, T. Tsuta, K. Kadota. Three-roll planetary mill developed and installed first in .Japan. Steel Plant and Machinery Department, KHI Ltd. / Japan, session 1B/ 2-0 - 1B/ 2-17.
  • [10] J.J. Park, S.I. Oh. Application of three-dimensional finite element analysis to shape rolling processes, J. Engng. Indust., 112: 36-46, 1990.
  • [11] I. Fillinger, P. Hartley, C.E.N. Sturgess, G.W. Rowe. Use of a mean-normal technique for efficient and numerically stable large-strain elastic finite element solutions. Int. J. Mech. Sci. 28(1): 23-29, 1986.
  • [12] Y.C. Shiau, S. Kobayashi. Three-dimensional finite element analysis of open die forging. Int. J. Numer. Methods. Engng., 25: 67-85, 1988.
  • [13] J.H. Yoon, D.Y. Yang. A three-dimensional rigid-plastic finite element analysis of bevel gear forging by using a remeshing technique. Int. J. Mech. Sci., 32(4): 277-291, 1990.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BPB1-0009-0062
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