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Kompozyty z regularnym azotkiem boru i ich zastosowanie w obróbce skrawaniem

Autorzy
Klimczyk P.
Identyfikatory
Warianty tytułu
EN
Cubic boron nitride based composites and their application in machining
Języki publikacji
PL
Abstrakty
PL
W ramach pracy przeprowadzono badania nad oddziaływaniem azotku boru z wybranymi związkami tytanu (TiN, TiC, TiB2, Ti3SiC2) w kompozytach spiekanych techniką wysokociśnieniową (HPHT), a także ustalono zależności pomiędzy ich składem fazowym, parametrami otrzymywania oraz właściwościami mechanicznymi i technologicznymi. Wstępny skład fazowy kompozytów ustalono w wyniku obliczeń równowag chemicznych w układach BN-wybrane związki tytanu. Otrzymane kompozyty poddano badaniom strukturalnym i fazowym z wykorzystaniem metod dyfrakcji rentgenowskiej (XRD), spektroskopii rentgenowskiej (XANES), spektroskopii fotoelektronów (XPS), mikroskopii elektronowej skaningowej (SEM) i transmisyjnej (TEM), jak również systematycznym badaniom właściwości fizycznych i mechanicznych, w tym z zastosowaniem metod nieniszczących. Wybrane kompozyty poddano testom skrawania. Kompozyty charakteryzują się bezporowatą strukturą z równomiernie rozprowadzonymi składnikami w całej ich objętości. W procesie spiekania tworzą się nowe fazy, których liczba i rodzaj są ściśle uzależnione od parametrów ciśnieniowo-temperaturowych oraz od udziału ilościowego dodatków modyfikujących. Wykrywalność tych faz jest różna w zależności od charakterystyki danej metody. Zastosowanie wielu, wzajemnie uzupełniających się metod analizy fazowej pozwoliło na właściwą interpretację wyników. Badania właściwości fizycznych i mechanicznych kompozytów, ze względu na niewielki rozmiar próbek, polegały na pomiarach gęstości metodą hydrostatyczną, modułu Young 'a i liczby Poisson 'a metodą ultradźwiękową oraz twardości metodą Vickers'a. Dla zanalizowania zależności między strukturą kompozytów a ich stałymi sprężystości przeprowadzono zarówno badania porównawcze, jak też modelowe. Wartości modułów sprężystości wzdłużnej kompozytów są ściśle powiązane z ilością i rodzajem dodatku modyfikującego, a także z parametrami ich spiekania: temperaturą i czasem. Ze wzrostem udziału objętościowego cBN w badanych kompozytach ich moduły Young'a wzrastają. Dla każdej grupy kompozytów określono charakterystyczny zakres temperatur i czasów spiekania, zapewniających ich dobre właściwości fizyczne i mechaniczne. Najwyższą trwałością charakteryzują się ostrza skrawające wykonane z kompozytów modyfikowanych azotkiem tytanu. Ostrza te swoją skrawnością dorównują produktom światowych liderów w dziedzinie narzędzi skrawających.
EN
In the research the interactions between cubic boron nitride and selected titanium compounds (TiN, TiC, TiB2, Ti3SiC2) in composites obtained by HPHT (High Pressure — High Temperature) method as well as a dependence between their phase composition, sintering parameters, mechanical and technological properties, were studied. The preliminary estimation of a phase composition of the composites was carried out by calculations of chemical equillibria in BN-selected titanium compounds systems. The sintered composites were subjected to phase and structure analysis using the following methods: X-ray diffraction (XRD), X-ray absorption near edge spectroscopy (XANES), X-ray photoelectron spectroscopy (XPS), electron microscopy (SEM and TEM). Mechanical and technological properties of the composites were also investigated. The composites showed a compact structure without pores with components uniformly distributed within their volume. New phases were formed during synthesis process. Their number and type strongly depended on the parameters of synthesis (pressure, temperature) and on the type and quantity of modifying agents. Detectability of these phases varies depending on the characteristics of the method used for analysis. Application of many different, complementary phase analysis methods allows to interpret the results properly. Due to the small size of samples testing of the mechanical properties of composites consisted of measuring the hardness by the Vickers method and elasticity constants by the ultrasonic method. To analyze the relationship between the structure of composites and their moduli of elasticity both, comparative studies as well as a model studies, were carried out. The values of elastic constants of composites are closely related to the quantity and the type of modifying additives and to the parameters of sintering (T, t). Generally, with increasing volume ratio of cBN grains in the tested composites their Young's modulus also increases. Characteristic, optimal conditions which gave good mechanical properties for each group of composites were determined. The best cutting ability showed cutting edges made of composites with TiN compound as binding phase. It is comparable with that of tools produced by the world leaders.
Słowa kluczowe
PL
EN
Wydawca
Instytut Zaawansowanych Technologii Wytwarzania
Czasopismo
Prace Instytutu Zaawansowanych Technologii Wytwarzania. Zeszyty Naukowe
Rocznik
2011
Tom
nr 88
Strony
114--114
Opis fizyczny
s., Bibliogr. 159 poz., fot., rys., tab.
Twórcy
autor
Klimczyk P.
Bibliografia
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