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Purpose: During machining operation, friction between workpiece-cutting tool and cutting tool-chip interfaces result high temperature on cutting tool. The effect of this generated heat affects shorter tool life, higher surface roughness and lowers the dimensional sensitiveness of work material. This result is more important when machining of difficult-to-cut materials, due to occurrence of higher heat. Design/methodology/approach: Different methods have been reported to protect cutting tool from the generated heat during machining operations. The selection of coated cutting tools are an expensive alternative and generally it is a suitable approach for machining some materials such as titanium alloys, heat resistance alloys etc. Another alternative is to apply cutting fluids in machining operation. They are used to provide lubrication and cooling effects between cutting tool and workpiece and cutting tool and chip during machining operation. Hence the influence of generated heat on cutting tool would be prevented. Findings: As a result, important benefits would be achieved such longer tool life, easy chip flow and higher machining quality in the machining processes. The selection of cutting fluids should be carefully carried out to obtain optimum result in machining processes. Various factors are affecting the selection of cutting fluid type in machining operation such as type of workpiece materials, cutting tool material and the method of machining processes. Research limitations/implications: In this study, the selection of cutting fluids for machining processes was examined. The effects of workpiece material, cutting tool and machining process type were determined in detail. Originality/value: In this study, the studies about cutting fluid application in machining processes have been evaluated. The selection criteria of cutting fluids have been examined. Suitable cutting fluids for various material machining processes have been determined according to cutting tool materials.
Wydawca
Rocznik
Tom
Strony
99--102
Opis fizyczny
Bibliogr. 24 poz.
Twórcy
autor
autor
autor
autor
- Department of Mechanical Engineering, Dicle University, 21280 Diyarbakir, Turkey, ocakir@dicle.edu.tr
Bibliografia
- [1] M.B. Da Silva, J. Wallbank, Lubrication and application method in machining, Lubrication and Tribology 50 (1998) 149-152.
- [2] E. Brinksmeier, A. Walter, R. Janssen, P. Diersen, Aspects of cooling lubrication reduction in machining advanced materials, Proceedings of the Institution of Mechanical Engineers, Journal of Engineering Manufacture, 1999, 769-778.
- [3] M. Sokovic, K. Mijanovic, Ecological aspects of the cutting fluids and its influence on quantifiable parameters of the cutting processes, Journal of Materials Processing Technology 109 (2001) 181-189.
- [4] W.J. Bartz, Ecological and environmental aspects of cutting fluids, Lubrication Engineering 57 (2001) 13-16.
- [5] M.A. El Baradie, Cutting Fluids, Part I: Characterisation, Journal of Materials Processing Technology 56 (1996) 786-797.
- [6] M.A. El Baradie, Cutting Fluids, Part II: Recycling and clean machining, Journal of Materials Processing Technology 56 (1996) 798-806.
- [7] P.S. Sreejith, B.K.A. Ngoi, Dry machining; Machining of the future, Journal of Materials Processing Technology 101 (2000) 287-291.
- [8] H. Popke, Th. Emmer, J. Steffenhagen, Environmentally clean metal cutting process-Machining on the way to dry machining, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, (1999) 329-332.
- [9] T.F. Glenn, F. van Antwerpen, Opportunities and market trends in metalworking fluids, Lubrication Engineering 54 (1998) 31-37.
- [10] G. Avuncan, Machining Economy and Cutting tools, Makine Takım Endüstrisi Ltd. Publication, İstanbul, 1998, 375-403 (in Turkish).
- [11] E.P. DeGarmo, J.T. Black, R.A. Kosher, Materials and Processes in Manufacturing, Maxwell MacMillan Publication, (7th Edition) New York, USA (1984) 578-581.
- [12] M.C. Shaw, Metal Cutting Principles, Clarendon Press, Oxford, England, (1991), 292-332.
- [13] J.A. Schey, Introduction to Manufacturing Processes, McGrawHill International, ABD, 1987, 459-460.
- [14] İ. Kavuncu, Cutting Oils in Metal Machining, Turkish Chambers of Mechanical Engineers Publication, Istanbul (in Turkish).
- [15] W. Belluco, L. De Chiffre, Testing of vegetable-based cutting fluids by hole making operations, Lubrication Engineering 57 (2001) 12-16.
- [16] S. Ebbrell, N.H. Woolley, Y.D. Trimidas, D.R. Allanson, W.B. Rowe, The effects of cutting fluid application methods on the grinding process, International Journal of Machine Tools and Manufacture 40 (2000) 209-223.
- [17] ASM Committee, Machining of titanium alloys, Metals Handbook 19, ASM Publication, 499-507.
- [18] W. Belluco, L. De Chiffre, Surface integrity and part accuracy in reaming and tapping stainless steel with new vegetable based cutting foils, Tribology International 35 (2002) 865-870.
- [19] R.F. Avila, A.M. Abrao, The effect of cutting fluids on the machining of hardened AISI 4340 steel, Journal of Materials Processing Technology 119 (2001) 21-26.
- [20] J.M. Vieira, A.R. Machado, E.O. Ezugwu, Performance of cutting fluids during face milling of steels, Journal of Materials Processing Technology 116 (2001) 244-251.
- [21] O. Çakır, M. Kıyak, E. Altan, Machining of titanium and its alloys, Proceedings of the 2nd Machine Design and Production Technologies Conference, 26-27 September 2003 Konya, Turkey 21-30 (in Turkish).
- [22] E.O. Ezugwu, Z.M. Wang, Titanium alloys and their machinability - a review, Journal of Materials Processing Technology 68 (1997) 262-274.
- [23] E.O. Ezugwu, J. Bonney, Y. Yamane, An overview of the machinability of aerospace alloys, Journal of Materials Processing Technology 134 (2003) 233-253.
- [24] N.P. Hung, S.H. Yeo, B.E. Oon, Effect of cutting fluid on the machinability of metal matrix composites, Journal of Materials Processing Technology 67 (1997) 157-161.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS5-0021-0072