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Some aspects of blank-holder force schemes in deep drawing process

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Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: This paper presents a finite element-based assessment of the performance of some non-conventional blank-holding techniques. This includes friction actuted, pulsating, and pliable blank-holding techniques. Design/methodology/approach: A 3-D explicit-finite element analysis is used to investigate the influence of various blank-holder force (BHF) schemes on sheet metal formability limits especially wrinkling and tearing rupture. The role of relevant parameters of each blank-holding technique are also investigated. Three non-conventional blank-holders are considered, namely friction-actuated, elastic and pulsating blank-holders. Findings: For the conditions considered in this study, comparison with fixed BHF scheme revealed that slight improvements in the formability are observed for the three BHF schemes under consideration. Research limitations/implications: Only 5182 Al-alloy circular cups are considered. Further investigations should consider different materials and non-circular shapes because of their effect on sheet metal formability. Practical implications: Cylindrical cups' drawing is responsible for the manufacture of billions of metal containers. This study can help improve working conditions leading to defect free products. Originality/value: The 3D-explicit finite simulations presented for a number of non-conventional blank-holding techniques are useful in the assessment of their performance.
Rocznik
Strony
315--323
Opis fizyczny
Bibliogr. 24 poz., rys.
Twórcy
autor
autor
  • Department of Mechanical Design and Production, Faculty of Engineering, Cairo University, Giza 12316, Egypt, aswifi@yahoo.com
Bibliografia
  • [1] T. Pepelnjak, K. Kuzman, Numerical determination of the forming limit diagrams, Journal of Achievements and Manufacturing Engineering, 20 (2007) 75-378.
  • [2] H. Gharib, A.S. Wifi, M. Younan, A. Nassef, An analytical incremental model for the analysis of the cup drawing, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 245-248.
  • [3] E.J. Obermeyer, S.A. Majlessi ,A review of recent advances in the application of blank-holder force towards improving the forming limits of sheet metal parts, Journal of Materials Processing Technology 75 (1998) 222-234.
  • [4] S. Thiruvarudchelvan, W.G. Lewis, Deep drawing with blank holder force approximately proportional to the punch force, ASME Journal Engineering Industrial 112 (1990) 278-285.
  • [5] R. Kergen, P. Jodogne, Computerized control of the blankholder pressure on deep drawing presses, Society of Automotive Engineers Technical Paper 920433, Warrendale, PA, 1992.
  • [6] R. Kergen, Closed loop control of blankholder force based on deep drawing parameters: its laboratory and industrial applications. IDDRG 1993, International Deep Drawing Research Group (IDDRG) Working Group, Linz, Austria, 1993.
  • [7] M.A. Hassan, R. Suenaga, N. Takakura, K. Yamaguchi A novel process on friction aided deep drawing using tapered blank holder divided into four segments, Journal of Materials Processing Technology 159 (2005) 418-425.
  • [8] H. Gharib, A.S. Wifi, M. Younan, A. Nassef Optimization of the blank holder force in cup drawing, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 291-294.
  • [9] T. Mori, Y. Uchida, Effect of vibration on the blank holder in cup drawing, Proceeding of 21st International Machine Tool Design and Research Conference, 1980, 237-242.
  • [10] A.S. Wifi , A. Abdelhamid, Finite element analysis of deep drawing using a vibrating blank holder, Advances in Material and Processing Technologies AMPT'07, University of Minho, Portugal, 1997, 815-822.
  • [11] Siegert, and Ziegler, Pulsating blankholder force in the deep drawing processes, Annals of the CIRP 46/1 (1997) 205-208.
  • [12] M.S. Ragab, and Sommer, Deep drawing with elastic blankholder (in German), Bander Blech Rohre 25/10 (1984) 225-258.
  • [13] A. A. Mohamed, The Limits of the blankholder force in deep drawing of cylindrical cups, MSc. Thesis, Cairo University faculty of Engineering.
  • [14] J. Cao, M.C. Boyc, Optimization of sheet metalforming processes by instability analysis and control, Proceedings of the Fifth International Conference on Numerical Methods in Industrial Forming Processes - Numiform 95, Balkema, Rotterdam, 1995, 675-679.
  • [15] Z.Q. Sheng, S. Jirathearanat, T. Altan, Adaptive FEM simulation for prediction of variable blank holder force in conical cup drawing, International Journal of Machine Tools and Manufacture 44/5 (2004) 487-494.
  • [16] M.T. Browne, M.T Hillery, Optimizing the variables when deep-drawing C.R. 1 cups, Journal of Materials Processing Technology 136 (2001) 64-71.
  • [17] M. Colgan, J. Monaghan, Deep drawing process: Analysis and experiment. Journal of Materials Processing Technology 132/1-3 (2003) 35-41.
  • [18] L.A. Levitysky, Optimization of the blank holder force using finite elements and genetic algorithms with application to deep drawing and draw bending, MSc. Thesis, The American University in Cairo, 2006.
  • [19] S. Wifi, A.H. Gommaa and R.K. Abdel Magid, A comprehensive CAPP system and optimization model for deep drawing process, (in print).
  • [20] Hibbitt, Karlsson and Sorensen, ABAQUS User's manual.
  • [21] Hibbitt, Karlsson and Sorensen, ABAQUS Analysis User's manual.
  • [22] M. Brunet, S. Mguil, F. Morestin, Analytical and experimental studies of necking in sheet metal forming process, Journal of Materials Processing Technology 80-81 (1998) 40-46.
  • [23] Griffith Polymers Inc.
  • [24] www.axelproducts.com
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS5-0021-0011
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