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The multi-scale FEM simulation of the drawing processes of high carbon steel

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The influence of cementite lamellas orientation on mechanical and technological properties of wire experimentally show up during investigation of drawing processes with change the direction of drawing between passes. The purpose of this paper is to develop a mathematical model of cementite and ferrite deformation during drawing processes and receive an information about transformation of a pearlitic structure of wire during drawing. Design/methodology/approach: The wire drawing processes was investigated in two levels - using the 2-dimensional rigid-plastic finite element method (macro-level) and modelling of a microstructure change (micro-level). In micro-level the process of deformation of representative volume element (RVE) is considered. The pearlitic colony deformation and stress-strain state in RVE is modelled with help of the FEM. Research limitations/implications: The influence of initial cementite lamellas orientation on triaxity factor and localization of deformation in micro-level is investigated. The numerical simulation is shown a maximal non-uniform deformation of pearlite phases for the canting positions of the cementite lamellas relative the drawing direction. Practical implications: The results of article will be helpful for a fundamental understanding of pearlitic deformation during development of high strength steel wires for tire cord applications. Originality/value: A new model of two-phase grain deformation for wire drawing is proposed. The new conception of simulation of the boundary conditions for the RVE is based on the penalty method and uses a solution of the problem on macro-level.
Rocznik
Strony
71--74
Opis fizyczny
Bibliogr. 15 poz., fot., rys.
Twórcy
autor
autor
autor
  • Faculty of Metals Engineering & Industrial Computer Science, AGH University of Science and Technology, Al. Mickiewicza 30, 30-059, Kraków, Poland, milenin@metal.agh.edu.pl
Bibliografia
  • [1] Z. Muskalski, A. Milenin, Theoretical and experimental analysis the drawing process with change of drawing direction, Proceedings of Conference WireExpo 2006, The Wire Association International, USA, 2006, 5-10.
  • [2] M. Zelin, Microstructure evolution in pearlitic steels during wire drawing, Acta Materialia 50 (2002) 4431-4447.
  • [3] A.M. Elwazri, P. Wanjara, S. Yuea, The effect of microstructural characteristics of pearlite on the mechanical properties of hypereutectoid steel, Materials Science and Engineering A 404 (2005) 91-98.
  • [4] Q. Yu, S.K. Esche, A multi-scale approach for microstructure prediction in thermo-mechanical processing of metals, Journal of Materials Processing Technology 169 (2005) 493-502.
  • [5] E. Nakamachi, N.N. Tam, H. Morimoto, Multi-scale finite element analyses of sheet metals by using SEM-EBSD measured crystallographic RVE models, International Journal of Plasticity 23 (2007) 450-489.
  • [6] G. Johansson, M. Ekh, On the modeling of evolving anisotropy and large strains in pearlitic steel, European Journal of Mechanics A/Solids 25 (2006) 1041-1060.
  • [7] T.-S. Han, P.R. Dawson, A two-scale deformation model for polycrystalline solids using a strongly-coupled finite element methodology, Computer Methods in Applied Mechanics and Engeneering 196 (2007) 2029-2043.
  • [8] F. Wetscher, R. Stock, R. Pippan, Changes in the mechanical properties of a pearlitic steel due to large shear deformation, Materials Science and Engineering A 445-446 (2007) 237-243.
  • [9] J. Toribo, E. Ovejero, Microstructure evolution in a pearlitic steel subject to progressive plastic deformation, Materials Science and Engineering A 234-236 (1997) 579-582.
  • [10] A. Milenin, Computer software: Drawing2d, Metallurgy - Metallurgical Engineering News 2 (2005) 100-104 (in Polish).
  • [11] H. Dyja, A.A. Milenin, S. Berski, Theoretical analysis and optimization of parameters in extrusion process of explosive cladded bimetallic rods, Proceedings of the 11th International Conference "Achievements in Mechanical and Materials Engineering " AMME'2002, Gliwice-Zakopane. 2002, 163-167.
  • [12] P. Thibaux, Y. Chastel, A.M. Chaze, Finite element simulation of a two-phase viscoplastic material: calculation of the mechanical behavior, Computational Materials Science 18 (2000) 118-125.
  • [13] O. Diard, S. Leclercq, G. Rousselier, G. Cailletaud, Distribution of normal stress at grain boundaries in multicrystals application to an intergranular damage modeling, Computational Materials Science 18 (2002) 73-84.
  • [14] A. Milenin, Z. Muskalski, Multi-scale FEM simulation of the drawing process, Computer Methods in Materials Science 7 (2007) 156-161.
  • [15] X. Hu, P.V. Houtte, M. Liebeherr, A. Walentek, M. Seefeldt, H. Vandekinderen, Modeling work hardening of pearlitic steels by phenomenological and Taylor-type micromechanical models, Acta Materialia 54 (2006) 1029-1040.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS5-0019-0089
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