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The analysis of the asymmetric plate rolling process

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Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The analysis of asymmetric band rolling in the finishing stand of a plate rolling mill has been carried out within the present study with the aim of establishing the effect of the speed asymmetry factor, av, on band bending during the rolling process and determining the strain velocity distributions of the rolled material in the roll bite region. Design/methodology/approach: The simulation of metal flow in the asymmetric roll bite region was performed using the program FORGE 2D. The development of numerous branches of the steelmaking industry imposes increasingly high demands on steel product manufacturers, which can only be met by products manufactured according to the state-of-the-art plastic working technologies. One of the major plastic working technologies is asymmetric rolling. Findings: The analysis shows that the band bends most often toward the lower-speed roll. Increasing the value of the speed asymmetry factor causes an increase in the advance, while the force parameters decrease with increasing asymmetry factor av. Practical implications: Asymmetric rolling is achieved by differentiating working roll diameters, roll rotational speeds, or roll surface roughness. In industrial practice, one or a combination of the above-mentioned parameters is used. Originality/value: In order to improve the asymmetric plate rolling process, the analysis of the following parameters must be carried out: band temperature, the magnitude of rolling reduction, the magnitude of yield stress for particular steel grades, roll rotational speeds and roll diameters.
Rocznik
Strony
63--66
Opis fizyczny
Bibliogr. 15 poz., fot., rys., tab.
Twórcy
autor
  • Czestochowa University of Technology, Al. Armii Krajowej 19, 42-200 Częstochowa, Poland, kawałek@wip.pcz.pl
Bibliografia
  • [1] V.G. Sinicyn, Nesimmetrichnaya prokatka listov i lent, Metallurgiya 166 (1984) (in Russian).
  • [2] V.M. Salganik, A.M. Pesin, Yu.A. Shabalin, Novye sposoby i ustrojstva asimmetrichnoj prokatki, Chernaya metallurgiya, Byul. in-ta „Chermedinformaciya”, M. 9 (1990) 61-63 (in Russian).
  • [3] H. Dyja, K. Wilk, Asymmetric rolling of and sheet tapes, Czestochowa University of Technology Press, Częstochowa 1998, (in Polish).
  • [4] A. Kawałek, Forming of band curvature in asymmetrical rolling process, Journal of Materials Processing Technology 155-156 (2004) 2033-2038.
  • [5] A. Kawałek, The theoretical and experimental analysis of the effect of asymmetrical rolling on the value of unit pressure, Journal of Materials Processing Technology 157-158 (2004) 531-2038.
  • [6] A. Kawałek, Asymmetric rolling of trick sheets, Metallurgy - Metallurgical Engineering News 6 (2006) 266-270 (in Polish).
  • [7] A. Kawałek, The theoretical and experimental analysis of the effect of asymmetrical rolling on the value of unit pressure Proceedings of the 11th International Scientific Conference "Achievements in Mechanical and Material Engineering" AMME’2002, Gliwice-Zakopane, 2002 263-266.
  • [8] H. Gao, S.C. Ramalingan, G.C. Barber, G. Chen, Analysis of asymmetrical cold rolling with varying coefficients of friction, Journal of Materials Processing Technology 124 (2002) 178-182.
  • [9] Z. Y. Jiang, H. T. Zhu, A. K. Tieu, Study of work roll edge contact in asymmetrical rolling by modified influence function method, Journal of Materials Processing Technology 162-163 (2005) 512-518.
  • [10] C.W. Knight, S.J. Hardy, A.W. Lees, K.J. Brown, Influence of roll speed mismatch on strip curvature during the roughing stages of a hot rolling mill, Journal of Materials Processing Technology 168 (2005) 184-188.
  • [11] S.C. Pan, M.N. Huang, G.Y. Tzou, S.W. Syu, Analysis of asymmetrical cold and hot bond rolling of unbounded clad sheet under constant shear friction, Journal of Materials Processing Technology 177 (2006) 114-120.
  • [12] F. Farhat-Nia, M. Salimi, M.R. Movahhedy, Elasto-plastic finite element simulation of asymmetrical plate rolling using an ALE approach, Journal of Materials Processing Technology 177 (2006) 525-529.
  • [13] M. Knapiński, The numerical analysis of roll deflection during plate rolling, Journal of Materials ProcessingTechnology 175 (2006) 257-265.
  • [14] M. Philips, W. Schwenzfeier, F.D. Fischer, R. Wödlinger, C Fischer, Front end bending in plate rolling influenced by circumferential speed mismatch and geometry, Journal of Materials Processing Technology 184 (2007) 224-232.
  • [15] FORGE 2, Users Guide, Sophie Antipolis, France, 1999.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS5-0019-0087
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