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Effect of different extrusion temperature and speed on extrusion welds

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: In this study, it is aimed to investigate the structure of seam weld and transverse weld sections comparatively. To achieve this, it is studied on an extrusion profile type which has seam weld and transverse weld regions. Design/methodology/approach: Producing extrusion profile has been performed by a press, which has a capacity of 1460 tones, in a real producing and carried out by changing the exit temperature and ram speed, which are the important parameters. Exit temperature TE, is chosen as 440, 475, 500, 520 and 560 degrees centigrade. Extrusion speed is also taken in the base of ram speed VR, and production is carried out at the speeds of 2, 4, 6, 10 and 15 mm/s. Therefore the effects of extrusion parameters on macrostructure properties have been investigated. Findings: It is seen clearly that some differences are occurred from the viewpoint of structural features between the regions, when the experimental results are observed without regarding the extrusion parameters. In addition, it was observed commonly the structure of the material had a change through re-crystallization with increasing temperatures. This situation decreases the significance of seam weld regions. But insignificancy of seam weld region is designed as possible as can be from the viewpoint of decorative. However, when the macro structural figures have been investigated as the ram speed increases more significance on seam welds occurs. Research limitations/implications: Also some macrostructural differences in extrusion welds may occur for between having the other important extrusion parameters such as pressure and extrusion ratio. Therefore, effect of the other parameters can be investigated in future. Practical implications: In application, extrusion welds occur on both solid and hollow profiles. Moreover, extrusion temperature and speed often changes. This study shows that these parameters effect to macrostructure of extrusion welds. Originality/value: In this study, it is seen that different macrostructural properties take place due to the process parameters variations and natural of extrusion method in the extrusion production.
Rocznik
Strony
39--42
Opis fizyczny
Bibliogr. 17 poz., fot., tab.
Twórcy
autor
autor
Bibliografia
  • [1] S. Karabay, M. Zeren, M. Yilmaz, Investigation extrusion ratio effect on mechanical behaviour of extruded alloy AA-6101 from the billets homogenised-rapid quenched and as-cast conditions, Journal of Materials Processing Technology, 160 (2005) 138-147.
  • [2] P.K. Saha, Aluminium Ekstrüzyon Technology, ASM International, The Material International Society (2000).
  • [3] S. Kalpakjian, Manufacturing Process for Engineering Materials, 2nd edition, Illinois of Technology (1991) 374-376.
  • [4] W. Xianghong, Z. G. L. Yiguo and M. Xinwu, Numerical simulation and die structure optimization of an aluminum rectangular hollow pipe extrusion process, Materials Science and Engineering A 435-436 (2006) 266-274.
  • [5] U. Chakkingal, W. Z. Misiolek, Welding Phenomena in Extruded Aluminum Hollow Profiles,"Automotive Alloys II, The Minerals, Metals & Materials Society (1998) 195-205.
  • [6] I. Duplancic, J. Prgin, Determination of Parameters Required for Joining Process in Hollow Dies, Proceedings of the 6th International Aluminum Extrusion Technology Seminar Papers, ET'96, Chicago, Vol. 2 1996 225-230.
  • [7] J. X. Xie, T Murakami, K. Ikeda, H. Tahakashi, Experimental Simulation of Metal Flow in Porthole Die Extrusion, Journal of Materials Processing Technology 49 (1995) 1-11.
  • [8] K.J. Kim, C.H. Lee, D.Y. Yang, Investigation into the improvement of welding strength in three-dimensional extrusion of tubes using porthole dies, Journal of Materials Processing Technology 130-131 (2002) 426-431.
  • [9] H.H. Jo, C.S. Jeong, S.K. Lee, B.M. Kim, Determination of welding pressure in the non-steady-state porthole die extrusion of improved Al7003 hollow section tubes, Journal of Materials Processing Technology 139 (2003) 428-433.
  • [10] J.M. Lee, B.M. Kim. C.G. Kang, Effects of chamber shapes of porthole die on elastic deformation and extrusion process in condenser tube extrusion, Materials&Design 26 (2005) 327-336.
  • [11] A.R. Bandar, K. Lorcharoensery, W.Z. Misiolek, Three-dimensional material flow analysis of asymmetric hollow extrusions, Journal of Materials Processing Technology 80 (1998) 657-664.
  • [12] Y.T. Kim, K. Ikeda, T. Murakami, Metal flow in porthole die extrusion of aluminum, Journal of Materials Processing Technology 121 (2002) 107-115.
  • [13] I.J. Veikko, C.W. Jowett, R.F. Dickson, Transverse Weld Defects,"Proceedings of the 6th International Aluminum Extrusion Technology Seminar Papers, ET'96, Chicago, Vol. 2 1996 89-94.
  • [14] R. Akaret, Extrusion Welds - Quality Aspects are Now Center Stage, Proceedings of the 5th International Aluminum Extrusion Technology Seminar Papers, ET'92, Chicago, Vol. 1 1992 319-336.
  • [15] H. Valberg, Extrusion Welding in Porthole Die Extrusion, Proceedings of the 6th International Aluminum Extrusion Technology Seminar Papers, ET'96, Chicago, Vol. 2 1996, 213-224.
  • [16] A. Loukus, G. Subhash, M. Imaninejad, Mechanical Properties and microstructural characterization of extrusion welds in AA6082-T4, Journal of Materials Science 39 (2004) 6561-6569.
  • [17] ASM Metals Handbook, Metallographic Technique for Aluminum Alloys, Vol.7, 120-124.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS5-0019-0081
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