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Tytuł artykułu

Case of temperature field and failure analysis of die-casting die

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Konferencja
12th International Scientific Conference CAM3S'2006, 27-30th November 2006, Gliwice-Zakopane
Języki publikacji
EN
Abstrakty
EN
Purpose: For economical production of aluminium and aluminium alloys die-castings it is important that the dies have a long working life. The replacement of a die is expensive in both: money and production time. Design/methodology/approach: Dies for aluminium alloys die-casting fail because of a great number of a different and simultaneously operating factors. Some of them may be controlled to some extent by the die-casting experts. Findings: In the process of the die-casting the primary source of loading is cyclic variation of the temperature; the influence of other loads is relatively insignificant. Research limitations/implications: Beside, the die design, the material selction and the process thermal stress fatigue course, which is the consequence of the working conditions, the inhomogeneous and to low initial temperature of the die, contribute to the cracks formation. Practical implications: In the experimental part of our work the failures on the working surface of the fixed half of the testing die for die-casting of aluminium alloys were observed with the use of non-destructive testing methods: such as thermographic analysis, penetrants and metallographic examination of polymeric replicas. Originality/value: It is clearly seen from the presented thermographs, that the required temperatures and homogeneity of the temperature field of the discussed case are not possible to reach without the changing both: the heating method and the die design. Therefore in the first stage a solution of the problem should be in changing of the position of heating and/or cooling channels, i.e. their closer shifting to the working surface of the die.
Rocznik
Strony
471--474
Opis fizyczny
Bibligr. 14 poz., fot., tab.
Twórcy
autor
autor
autor
  • Faculty of Natural Sciences and Engineering, University of Ljubljana, Askerceva 12, 1000 Ljubljana, Slovenia, borut.kosec@ntf.uni-lj.si
Bibliografia
  • [1] S. Kalpakjian, Tool and Die Failures - Source Book, ASM International, Metals Park, Ohio, 1982.
  • [2] B. Kosec, M. Sokovic, Failures on the Working Surface of Aluminium Die-Casting Die, Masinstvo, 6 (2002) 23-28.
  • [3] R. Ebner, H. Leitner, F. Jeglitsch, D. Caliskanoglu, Proceedings of 5th International Conference on Tooling, Leoben, (1999) 3-12.
  • [4] L.A. Dobrzanski, Technical and Economical Issues of Materials Selection, Silesian Technical University, Gliwice, 1997.
  • [5] L.A. Dobrzanski, Synergic Effects of the Scientific Cooperation in the Field of Materials and Manufacturing Engineering, Journal of Achievements in Materials and Manufacturing Engineering, 15 (2006) 1-2, 9-20.
  • [6] B. Smoljan, An Analysis of Combined Cyclic Heat Treatment Performance, Journal of Materials Processing Technology, 155 (2004) 1704-1707.
  • [7] L. Kosec, F. Kosel, Heat Checking of Hot Work Tools, Mechanical Engineering Journal, 29 (1983) 7-9, 151-158.
  • [8] Handbook of Case Histories in Failure Analysis, Volume 1, ASM International, Materials Park, Ohio, 1992.
  • [9] Böhler Edelstahlhandbuch auf PC V2.0, Kapfenberg, 1996.
  • [10] M. Gojic, L. Lazic, B. Kosec, M. Bizjak, Application of Mathematical Modelling to Hardenability Testing of Low Alloyed Mn-Mo Steel, Strojarstvo, 47 (2005) 3-4, 101-108.
  • [11] L.A. Dobrzanski, M. Krupinski, J.H. Sokolowski, Computer Aided Classification of Flows Occured during Casting of Aluminium, Journal of Materials Processing Technology, 167 (2005) 2-3, 456-462.
  • [12] B. Kosec, G. Kosec, Temperature Field Analysis on Active Working Surface of the Die-Casting Die, Metall, 57 (2003) 3, 134-136.
  • [13] B. Kosec, J. Kopac, L. Kosec, Analysis of Casting Die Failures, Engineering Failure Analysis, 8 (2001) 4, 355-359.
  • [14] B. Kosec, M. Sokovic, G. Kosec, Failure Analysis of Dies for Aluminium Alloys Die-Casting, Journal of Achievements in Materials and Manufacturing Engineering, 13 (2005) 339-342.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS5-0019-0011
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