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Thermal analysis of nozzle for powder feeding in High Power Diode Laser (HPDL) powder surfacing

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Konferencja
12th International Scientific Conference CAM3S'2006, 27-30th November 2006, Gliwice-Zakopane
Języki publikacji
EN
Abstrakty
EN
Purpose: Purpose of these researches was to determine the influence of High Power Diode Laser (HPDL) powder surfacing parameters, material type and shape of the nozzle for powder feeding on the temperature field of the nozzle. Design/methodology/approach: Different materials for manufacturing of the nozzle for powder feeding during HPDL powder surfacing and different shapes of the nozzle were tested to establish the optimum shape and select the material that ensure lowest heating of the nozzle. Reflection coefficient of the infared laser radiation of 808 nm for the tested materials were determined as a function of a temperature. Temperature of the nozzle tip was measured and determined as a function of surfacing parameters. Life time of the different nozzles was determined. Findings: It was shown that the nozzle made of copper body and thin-walled tube made of austenitic stainless steel ensures much higher life time of the nozzle and also higher process efficiency compared with nozzle made of copper. Research limitations/implications: It was found that decreasing the distance from the nozzle tip of thin-walled tube made of austenitic stainless steel to the weld pool surface resulted in increasing of the process efficiency but too short distance is the reason of extensive heating of the nozzle. Originality/value: The optimized shape of the powder feeding nozzle made of thin-walled tube made of austenitic stainless steel guarantee unlimited lifetime of the nozzle and high surfacing efficiency over 95%.
Rocznik
Strony
463--466
Opis fizyczny
Bibliogr. 15 poz., rys., tab.
Twórcy
autor
autor
autor
Bibliografia
  • [1] A. Klimpel, Surfacing and thermal spraying. Technologies, WNT, Warsaw, 2000.
  • [2] L.A. Dobrzański, Metal and material science, WNT, Warsaw, 2002.
  • [3] X. Wu, Critical state of laser cladding with powder autofeeding, Surface and Coatings Technology 79 (1996).
  • [4] L.A. Dobrzanski, M. Bonek, E. Hajduczek, A. Klimpel, A Lisiecki, Application of high power diode laser (HPDL) for alloying X40CrMoV5-l steel surface layer by tungsten carbides, Journal of Materials Processing Technology (2004) 155-156.
  • [5] A. Klimpel, L.A. Dobrzanski, A. Lisiecki, D. Janicki, The study of the technology of laser and plasma surfacing of engine valves face made of X40CrSiMo10-2 steel using cobalt-based powders, Journal of Materials Processing Technology 175 (2006) 251-256.
  • [6] L.A. Dobrzanski, M. Bonek, E. Hajduczek, A. Klimpel, Alloying the X40CrMoV5-l steel surface layer with tungsten carbide by the use of a high power diode laser Applied Surface Science 247 (2005) 328-332.
  • [7] L.A. Dobrzanski, M. Bonek, E. Hajduczek, A. Klimpel, A Lisiecki, Comparison of the structures of the hot-work tool steels laser modified surface layers, Journal of Materials Processing Technology 164-165 (2005) 1014-1024.
  • [8] M. Bonek, L.A. Dobrzanski, E. Hajduczek, A. Klimpel, Structure and properties of laser alloyed surface layers on the hot-work tool steel, Journal of Materials Processing Technology 175 (2006) 45-54.
  • [9] D. Janicki, High power diode laser powder cladding of tool steel. PhD dissertation, Silesian University of Technology, Gliwice 2003.
  • [10] G. Sepold, Processing with a 1,4 kW diode laser, Industrial Laser Review 12 (1997) 19-20.
  • [11] T. Nicey, Diode lasers offer welding advantages. Welding Journal 6 (2001) 29-30.
  • [12] J.M. Yellup, Laser cladding using the powder blowing technique, Surface and Coatings Technology 71 (1995).
  • [13] J. Lin, A simple model of powder catchment in coaxial laser cladding, Optics and Lasers Technology 31 (1999).
  • [14] J. Lin, B.C. Hwang, Coaxial laser cladding on an inclined substrate, Optics and Lasers Technology (1999) 31.
  • [15] J. Lin, B.C. Hwang, Clad profiles in edge welding using a coaxial power filler nozzle, Optics and Lasers Technology 33 (2001).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS5-0019-0009
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