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Micromachining electrical grade steel using pulsed Nd-YAG lasers

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Konferencja
12th International Scientific Conference CAM3S'2006, 27-30th November 2006, Gliwice-Zakopane
Języki publikacji
EN
Abstrakty
EN
Purpose: Multi-wavelength capability allows diode pumped, solid state (D.P.S.S.) lasers to perform operations such as micro machining in a variety of materials such as ceramics, metals and polymers. Results from this study reveal how traditional plasma-controlling gases have a detrimental effect on the surface morphology of machined components. The paper explains how the machining of thin plates of silicon steel can benefit the rapid production of electrical components such as transformer cores and dynamo pole pieces. Design/methodology/approach: A series of experiments was performed to investigate how shielding gas environment and gas pressure affect the ability to cut and machine silicon steel. The experiments were designed to show the differences between the use of various assist gases that shield the machining zone. Findings: The results of the work indicate that oxygen shielding gases allow silicon steel to be machined at a faster rate than using helium, argon and air. However, the surface roughness produced is highly dependent on assist gas used and the pressure at which it is delivered. Research limitations/implications: The results presented imply that assist gases perform a variety of functions and further research is required to understand how the assist gases improve machinability when machining different workpiece materials. Practical implications: The practical implications of this research indicate that a significant amount of research effort is required to optimize the type of assist gas used in laser micromachining of engineering materials. Originality/value: The paper reveals how assist gases interact with both laser and the surface of workpiece materials. It is practical value to microengineers and micromachinists working in the field of micro and nanomanufacturing.
Rocznik
Strony
451--454
Opis fizyczny
Bibliogr. 15 poz., rys.
Twórcy
  • Brick Nanotechnology Centre, College of Technology, Purdue University, West Lafayette, Indiana, USA, jacksomj@purdue.edu
Bibliografia
  • [1] M.J. Jackson, Microfabrication and Nanomanufacturing C.R.C. Press, Florida, U. S. A. 2006.
  • [2] D.E. Gray, American Institute of Physics' Handbook, Second Edition, published by the American Institute of Physics, New York, U.S.A., 1972.
  • [3] W. Whitty, J.P. Mosnier, Diagnostic of an expanding laser-produced lithium plasma using I.C.C.D. frame photography and shadowgraphs, Applied Surface Science, Volumes 127-129, 1035-1040, 1998.
  • [4] C. Korner, R. Mayerhofer, M. Hartmann, H. W. Bergmann, Physical and materials aspects in using visible laser pulses of nanosecond duration for ablation, Applied Physics, A - Materials Science and Processing, Volume 63, 123-131, 1996.
  • [5] J. Chang, B. Warner, E. Dragon, M. Martinez, Precision micromachining with pulsed, green lasers, Journal of Laser Applications, Volume 10, 285-290, 1998.
  • [6] K.H. Song, X. Xu, Explosive phase transformations in excimer laser ablation, Applied Surface Science, Volumes 127-129, 111-116, 1998.
  • [7] S. Govorkov, E. Slobodtchikov, A. Weissner, D. Basting, High accuracy microdrilling of steel with solid-state U.V. laser at 10 mm/second rates, Proceedings of the Conference on Laser Engineering and Optics, May 9th-11th, 2000 San Francisco, U.S.A.
  • [8] W. Rodden, S. Kudesia, D. Hand, J. Jones, Effect of processing gas in the single pulse laser drilling of titanium, The Industrial Laser User, Issue # 23, p.p. 20-23, June 2001.
  • [9] P.L.G. Ventzek, R.M. Gilgenbach, J. Sell, D. Heffelfinger, Schlieren measurements of the hydrodynamics of excimer laser ablation of polymers in atmospheric pressure gas, Journal of Applied Physics, Volume 68, 965-968, 1990.
  • [10] C.L. Chan, J. Mazumder, One-dimensional steady-state model for damage by vaporisation and liquid expulsion due to laser-material interaction. Journal of Applied Physics, Volume 62, 4579-4596, 1987.
  • [11] M.J. Jackson W. O'Neill, Laser micro drilling of tool steel using Nd:YAG lasers, Journal of Materials Processing Technology, Volume 142, 517-525, 2003.
  • [12] M.J. Jackson, G. M. Robinson, M. D. H. Gill, W. O’Neill, The effect of nozzle design on laser micro machining of M2 tool steels, Journal of Materials Processing Technology, Volume 160, 198-212, 2005.
  • [13] M. Bonek, L.A. Dobrzanski, E. Hajduczek, A. Klimpel, Laser modification of surface layer properties of hot-work tool steel, Journal of Achievements in Materials and Manufacturing Engineering, Volume 14, Issue 1-2, p.p. 152-156, 2006.
  • [14] L.A. Dobrzanski, A. Drygala, Processing of silicon surfaces by Nd:YAG laser, Journal of Achievements in Materials and Manufacturing Engineering, Volume 17, Issue 1-2, p.p. 321-324, 2006.
  • [15] L.A. Dobrzanski, A. Drygala, Surface modification of silicon solar cells, Proceedings of the 4th Polish-Ukrainian Scientific Conference, Ukraine, 45-48, 2006, (In Polish).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS5-0019-0006
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