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The effect of thermal properties and weld efficiency on residual stresses in welding

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Konferencja
12th International Scientific Conference CAM3S'2006, 27-30th November 2006, Gliwice-Zakopane
Języki publikacji
EN
Abstrakty
EN
Purpose: A parametric model is adopted and the technique of element "birth and death" is used to estimate the effect of thermal properties and weld efficiency on residual stresses in butt weld joints. Design/methodology/approach: Residual stresses and distortions on butt welded joints are numerically evaluated by means of finite element method. The FE analysis allows to highlight and evaluate the stress field and its gradient around the fusion zone of welded joints, higher than any other located in the surrounding area. Findings: The main conclusion is the significant effect of varying the value of the conductivity on residual stresses. Practical implications: Several experimental destructive and non destructive techniques for directly measuring residual stress have been developed. However, the application of these methods in practice is usually limited by either cost or accuracy. Numerical simulation based on finite element techniques, therefore, offers a comprehensive solution for the prediction of residual stress and strain as well as welding distortion in complex welded structures. Originality/value: In this study it is shown that the technique of element "birth and death" can be usefully applied to welding process in order to take into account the effect of the thermal properties of materials.
Rocznik
Strony
319--322
Opis fizyczny
Bibliogr. 15 poz., rys.
Twórcy
autor
autor
autor
  • Department of Industrial Design and Management, University of Naples Federico II, P.le Tecchio 80, 80125 Naples, Italy, enrico.armentani@unina.it
Bibliografia
  • [1] S. Murugan, S.K. Rai, P.V. Kumar, T. Jayakumar, B. Raj, M.S.С Bose, Temperature distribution and residual stresses due to multipass welding in type 304 stainless steel and low carbon steel weld pads, International Journal of Pressure and Piping, 78 (2001) 307-317.
  • [2] M.J. Park, H.N. Yang, D.Y. Jang, J.S. Kim, T.E. Jin, Residual stress measurement on welded specimen by.neutron diffraction, Journal of Materials Processing Technology 155-156 (2004) 1171-1177.
  • [3] R.A. Owen, R.V. Preston, P.J. Withers, H.R. Shercliff, P.J. Webster, Neutron and synchrotron measurements of residual strain in TIG welded aluminum alloy 2024, Materials Science and Engineering, A346 (2003) 159-167.
  • [4] G.S. Schajer, Measurement of non-uniform residual stresses using the hole-drilling method Part. I-II, Journal of Engineering Materials and Technology 110 (1988) 338-343.
  • [5] G. Roy, M. Braid, G. Shen, Application of ADINA and hole drilling method to residual stress determination in weldments, Computers and Structures, 81 (2003) 929-935.
  • [6] N. Siva Prasad, Т.K. Sankaranarayanan, Estimation of residual stresses in weldments using adaptive grids, Computers and Structures, 80 (6) (1996) 1037-1045.
  • [7] P. Mollicone, D. Camilleri, T.G.F. Gary, T. Comlekci, Simple thermo-elastic-plastic models for welding distortion simulation, Journal of Materials Processing Technology 176 (2006) 77-86.
  • [8] J.R. Cho, B.Y. Lee, Y.H. Moon, C.J. Van Tyne, Investigation of residual stress and post weld heat treatment of multipass welds by finite element method and experiments, Journal of Materials Processing Technology 155-156 (2004)1690-1695.
  • [9] S.W. Wen, P. Hilton, D.C.J. Farrugia, Finite element modeling of a submerged arc welding process, Journal of Materials Processing Technology 119 (2001) 203-209.
  • [10] A. Carpinteri, C. Majorana, Fully three-dimensional thermo-mechanical analysis of steel welding processes, Journal of Materials Processing Technology 53 (1995) 85-92.
  • [11] D. Gery, H. Long, P. Maropoulos, Effects of welding speed energy input and heat source distribution on temperature variations in butt joint welding, Journal of Materials Processing Technology 167 (2005) 393-401.
  • [12] X.K. Zhu, Y.J. Chao, Numerical simulation of transient temperature and residual stresses in friction stir welding of 304L stainless steel, Journal of Materials Processing Technology 146 (2004) 263-272.
  • [13] S.A. Tsirkas, P. Papanikos, Th. Kermanidis, Numerical simulation of the laser welding process in butt-joint specimens, Journal of Materials Processing Technology 134 (2003) 59-69.
  • [14] C.M. Chen, R. Kovacevic, Finite element modeling of friction stir welding - thermal and thermo-mechanical analysis, International Journal of Machine Tools & Manufacture, 43 (2003) 1319-1326.
  • [15] J.H. Argyris, J. Szimmat, K.J. Williams, Finite element analysis of arc welding process, In: Numerical Methods in Heat Transfer (Edited by R. W. Lewis and K Morgan), Wiley, New York, 3 (1985) 1-33.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS5-0018-0069
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