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Methodology of automatic quality control of aluminium castings

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Konferencja
12th International Scientific Conference CAM3S'2006, 27-30th November 2006, Gliwice-Zakopane
Języki publikacji
EN
Abstrakty
EN
Purpose: Employment of the artificial intelligence tools for development of the methodology of the automated assessment of quality and structural defects in the Al and Mg alloys and the custom made computer software will make it possible to determine the quality of the manufactured element based on the digital images registered in the X-ray flow detection examinations. The possibility to correlate the frequency and morphology of defects with the technological process parameters will make it also possible to identify and classify these defects and control the process to minimise and eliminate them. Design/methodology/approach: The developed design methodologies both the material and technological ones will make it possible to improve shortly the quality of materials from the light alloys in the technological process, and the automatic process flow correction will make the production cost reduction possible, and - first of all - to reduce the amount of the waste products. Findings: The merit of the project consists in the interdisciplinary joining of the knowledge in the area of light metal alloys, including Al and/or Mg, in the area of materials processing connected with the entire scope of problems connected with manufacturing of products and their elements, in the area of the automated low-pressure die casting, and also in the methodology of structure and properties assessment of the engineering materials with, among others, the X-ray flaw detection and computer image analysis methods. Practical implications: The developed methodology of the automated assessment of quality and properties of the light Al and Mg based alloys may used by manufacturers of subassemblies and elements of engines (e.g., car engine bodies made from the light alloys with the low-pressure casting in the sand moulds). Originality/value: The project's effects will be shortening the time needed for analyses and elimination of manu subjective evaluation errors made by humans.
Rocznik
Strony
69--78
Opis fizyczny
Bibliogr. 22 poz., fot., rys., tab.
Twórcy
  • Division of Materials Processing Technology Management and Computer Techniques in Materials Science, Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18 a, 44-100 Gliwice, Poland, leszek.dobrzanski@polsl.pl
Bibliografia
  • [1] J.P.Anson, J.E. Gruzleski, The quantitative discrimination between shrinkage and gas microporosity in cast aluminum alloys using spatial data analysis, Materials Characterization 43, (1999), Elsevier Science Inc. 319-335.
  • [2] L.A. Dobrzański, R. Maniara, J.H. Sokolowski, The effect of cast Al-Si-Cu alloy solidification rate on alloy thermal characteristics, Journal of Achievements in Materials and Manufacturing Engineering, Vol. 17, Is. 1-2, 2006,217-220.
  • [3] S. Fox, J. Campbell, Visualisation of oxide film defects during solidification of aluminium alloys, Scripta materialia, 43(2000), 881-886.
  • [4] P.D. Lee, A. Chirazi, R.C. Atwood, W. Wan, Multiscale modelling of solidification microstructures, including microsegregation and microporosity, in an Al-Si-Cu alloy, Materials Science and Engineering A365 (2004), 57-65.
  • [5] Z. Muzaffer, Effect of copper and silicon content on mechanical properties in Al-Cu-Si-Mg alloys, Journal of Materials Processing Technology, Vol.169, 2005, 292-298.
  • [6] K.W. Dolan, Design and Produkt Optimization for Cast Ligot Metals, Livermore, 2000.
  • [7] I.J. Polmear, Light Alloys. Metallurgy of the Light Metals.
  • [8] L.A. Dobrzański, M. Krupiński, J.H. Sokolowski, P.Zarychta, A. Włodarczyk-Fligier, Methodology of analysis of casting defects, Journal of Achievements in Materials and Manufacturing Engineering, Vol. 18, Is. 1-2, 2006, 267-270.
  • [9] D. Zhao, S. Li, A 3D image processing method for manufacturing process automation, Computers in Industry, Vol. 56, 2005, 975-985.
  • [10] L.A. Dobrzański, M. Kowalski, J. Madejski, Methodology of the mechanical properties prediction for the metallurgical products from the engineering steels using the artificial intelligence methods, Journal of Materials Processing Technology, Vol. 164-165, 2005, 1500-1509.
  • [11] B. Krupińska, D. Szewieczek, Analysis of technological process on the basis of efficiency criterion, Journal of Achievements in Materials and Manufacturing Engineering, Vol. 17, Is. 1-2, 2006, 421-424.
  • [12] S.H. Anijdan Mousavi, A. Bahrami, H.R. Hosseini Madaah, A. Shafyei, Using genetic algorithm and artificial neural network analyses to design an Al-Si casting alloy of minimum porosity, Materials and Design, 27, 2006, 605-609.
  • [13] M. Nałęcz, Neural network, AOW EXIT, Warszawa 2000 (in Polish).
  • [14] L. Wojnar, K.J. Kurzydłowski, J. Szala, Practice of image analysis, PTS, Kraków 2002 (in Polish).
  • [15] L.A. Dobrzański, M. Krupiński, J.H. Sokolowski, Computer aided classification of flaws occurred during casting of aluminum, Journal of Materials Processing Technology, Vol. 167, Is. 2-3, 2005, 456-462.
  • [16] A. Er, R. Dias A rule-based expert system approach to process selection for cast components, Knowledge-Based Systems 13 (2000), 225-234.
  • [17] D.G. Leo Prakash, B. Prasanna, D. Regener, Computational microstructure analyzing technique for quantitative characterization of shrinkage and gas pores in pressure die cast AZ91 magnesium alloys, Computational Materials Science, Vol. 32, 2005, 480-488.
  • [18] H. Zheng, L.X. Kong, S. Nahavandi, Automatic inspection of metallic surface defects using genetic algorithms, Journal of Materials Processing Technology, Vol. 125-126, 2002, 427-433.
  • [19] J. Fleischer, A.M. Dieckmann, Automation of the powder injection molding process, Microsyst. Tech., Vol. 12, 2006, 702-706.
  • [20] J. McWilliams, D. Sidler, Y. Sun, D. Mathre, Applying Statistical Design of Experiments and Automation to the: Rapid Optimization of Metal-Catalyzed Processes in Process Development, Dep. of Proc. Res., 2005, 394-407.
  • [21] A.N. Nikulin, Automation of production processes in metallurgy, Metallurgist, Vol. 49, 2005, 68-71.
  • [22] L.A. Dobrzański, Fundamentals of Materials Science and Physical Metallurgy. Engineering Materials with Fundamentals of Materials Design, WNT, Warszawa, 2002 (in Polish).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS5-0018-0008
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