PL EN


Preferencje help
Widoczny [Schowaj] Abstrakt
Liczba wyników
Tytuł artykułu

Crystallinity degree of parts manufactured in multicavity injection mould

Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: Crystallinity degree of injection moulded parts made from polyoxymethylene was tested. The parts came from a mulitcavity injection mould with geometrically balanced runners. The purpose of research was to check if there are differences in crystallinity degree between parts from different cavities. Methodology DSC (Dynamic Scanning Calorimetry) tests were made and according to the obtained DSC curves crystallinity degree value was calculated for injection moulded parts. Findings: The results of research made show that the parts from particular mould cavities differ in crystallinity degree and the values are affected by thermal conditions which are different across the mould and, of course, for each cavity too. Research limitations: In this research only one multicavity injection mould was tested. It has a specific layout of runners and cavities and cooling channels that determine the polymer flow in the mould and other conditions like mould temperature distribution. It is usually supposed that the parts placed in areas of higher temperature in the mould will have higher crystallinity degree values. However, each mould requires separate analysis as it is built in another way and the extrapolation of the results of this research to other injection moulds can lead to errors. Practical implications: The results of this investigation can be useful for mould designers. The occurrence of different properties of parts from multicavity injection moulds is especially important in case of precision injection moulding, particularly for small parts. The way to minimize the problem with unequal part properties like crystallinity degree (which results in different mechanical properties) is minimizing the temperature differences in the mould. Originality The research made in last years by other scientists show that even when using geometrically balanced runners in the mould the problems with unequally filling cavities can occur, especially due to shearing phenomena in runners. This leads to differences in weight of parts. The work was mostly focused on the problems with filling imbalance and phenomena in runners or showing different weight of the parts. In this paper it was shown other important consequences of filling imbalance in the mould.
Rocznik
Strony
33--40
Opis fizyczny
Bibliogr. 18 poz., rys.
Twórcy
autor
autor
  • Department of Polymer Processing and Production Management, Czestochowa University of Technology, Al. Armii Krajowej 19c, 42-200 Częstochowa, Poland, jaruga@kpts.pcz.czest.pl
Bibliografia
  • [1] P. Postawa, J. Koszkul, Influence of processing conditions on changing of shrinkage and mass POM injection molding parts, Proceedings of the 13th Scientific International Conference „Achievements in Mechanical and Materials Engineering” AMME’2005, Gliwice-Wisła, 2005, 531-534.
  • [2] X.G. Ye, K.S. Lee, J.Y.H. Fuh, Y.F. Zhang, A.Y.C. Nee, Automatic initial design of injection mould, International Journal of Materials and Product Technology 15 (2000) 503-517.
  • [3] L. Xu, W. Xu, Y. Chen, Plastic injection molding process optimization using software tools, International Journal of Vehicle Design 25 (2001) 53-63.
  • [4] R. Sikora, E. Bociąga, Characteristic of Tools in Precision Multicavity Injection Moulding, Plastics Processing 81-82 (2001) 161-168 (in Polish).
  • [5] J.P. Beaumont, R. Nagel, R. Sherman, Successful Injection Molding, Hanser Publishers, Munich, 2002.
  • [6] J.P. Beaumont, Runner and Gating Design Handbook. Tools for Successful Injection Moulding, Hanser, Munich, Cincinatti, 2004.
  • [7] Beaumont Runner Technologies Incorporation web-site, http://meltflipper.com.
  • [8] H.E. Casaldi, T. Michel, Process Window as Effected by Shear Induced Flow Imbalance in Multicavity Moulds, Proceedings of the 59th Annual Technical Conference and Exhibition, ANTEC 2001, Society of Plastics Engineers, 3112.
  • [9] P.S. Cook, H. Yu, V. Clinton, V. Kietzmann, F.S. Costa, Prediction of flow imbalance in geometrically balanced feed systems, Proceedings of the 63rd Annual Technical Conference and Exhibition, ANTEC 2005, Boston, Society of Plastics Engineers, 526-530.
  • [10] R. Cooney, D. Neill, L. Pomorski, An Investigation of Part Variation in Multi-Cavity Pressure Control, Proceedings of the 59th Annual Technical Conference and Exhibition, ANTEC 2001, Society of Plastics Engineers, 3116.
  • [11] M. Makowski, Runners design for semi-crystalline plastics in injection moulds, Proceedings of the Conference “Modern Injection Moulds, Design and Exploitation Problems” PLASTECH 2001, Warsaw, 179 (in Polish).
  • [12] G.Y. Su, H. Yokoi, W.M. Yang, A Study on Filling Imbalance of Plastic Injection Moulding in Multi-cavity Mould with "H" Pattern Runner System, Proceedings of the Europe-Africa Meeting of Polymer Processing Society, Athens, 2003, 87-O, (CD-ROM).
  • [13] E. Bociąga, T. Jaruga, Dynamic mechanical properties of parts from multicavity injection mould, Journal of Achievements in Materials and Manufacturing Engineering 23/2 (2007) 83-86.
  • [14] T. Jaruga, E. Bociąga, Structure of polypropylene parts from multicavity injection mould, Archives of Materials Science and Engineering 28/7 (2007) 429-432.
  • [15] E. Bociąga, T. Jaruga, J. Koszkul, Plastic Flow Investigation in Multicavity Injection Mold, Proceedings of the 12th Scientific International Conference „Achievements in Mechanical and Materials Engineering” AMME’2003, Gliwice-Zakopane, 2003, 107-110.
  • [16] E. Bociąga, T. Jaruga, Microscopic investigations of polymer flow in the runners of 16-cavity injection mold, Polymers 51 (2006) 843-851.
  • [17] E. Bociąga, T. Jaruga, Visualization of melt flow lines in injection moulding, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 331-334.
  • [18] E. Bociąga, T. Jaruga, Experimental investigation of polymer flow in injection mould, Archives of Materials Science and Engineering 28/3 (2007) 165-172
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS4-0021-0033
JavaScript jest wyłączony w Twojej przeglądarce internetowej. Włącz go, a następnie odśwież stronę, aby móc w pełni z niej korzystać.