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Computer aided method for quality control of automotive Al-Si-Cu cast components

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The technological progress in material engineering causes the continuous need to develop product testing methods providing comprehensive quality evaluation. In material engineering it is the images obtained by various methods that have become the source of information about materials. Design/methodology/approach: The presented methodology, making it possible to determine the types and classes of defects developed during casting the elements from aluminium alloys, making use photos obtained with the flaw detection method with the X-ray radiation. The tests indicate to the applicability of neural networks for this task. It is very important to prepare the neural network data in the appropriate way, including their standardization, carrying out the proper image analysis and correct selection and calculation of the geometrical coefficients of flaws in the X-ray images. Findings: In classical computer algorithms even a slight rotation or change in lighting can binder the proper interpretation and alternation of variable input data. To eliminate this hindrance the programming can be converted by specifying such features of the structure element that remain most significant and effect the similarities of the analysed images. In neural networks this particular feature needs not to be specified - if necessary, the neural network spots it automatically. Practical implications: The computer aided methodology of the quality control of the light Al and Mg based alloys may be used by manufacturers of subassemblies and elements of car engines. Originality/value: The value of the applied methodology was to correct identify the casting effects that occurred during the casting process.
Rocznik
Strony
151--154
Opis fizyczny
Bibliogr. 21 poz., fot., rys., tab.
Twórcy
autor
  • Division of Materials Processing Technology, Management and Computer Techniques in Materials Science, Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18 a, 44-100 Gliwice, Poland, leszek.dobrzanski@polsl.pl
Bibliografia
  • [1] L.A. Dobrzański, R. Maniara, J.H. Sokolowski, The effect of cast Al-Si-Cu alloy solidification rate on alloy thermal characteristics, Journal of Achievements in Materials and Manufacturing Engineering 17, 1-2 (2006) 217-220.
  • [2] P.D. Lee, A. Chirazi, R.C. Atwood, W. Wan, Multiscale modelling of solidification microstructures, including microsegregation and microporosity, in an Al-Si-Cu alloy, Materials Science and Engineering A365 (2004) 57-65.
  • [3] Z. Muzaffer, Effect of copper and silicon content on mechanical properties in Al-Cu-Si-Mg alloys, Journal of Materials Processing Technology 169 (2005) 292-298.
  • [4] M.H. Robert, E.J. Zoqui, F. Tanable, T. Motegi, Producing thixotropic semi-solid A356 alloy: microstructure formation x forming behaviour, Journal of Achievements in Materials and Manufacturing Engineering 20 (2007) 19-26.
  • [5] C.H. Caceres, M.B. Djurdjevic, T.J. Stockwell, J.H. Sokolowski, The effect of Cu content on the level of microporosity in Al-Si-Cu-Mg casting alloys, Scripta Materialia 40 (1999) 631-637.
  • [6] D. Toru, K. Soji, Development of a new aluminum alloy bearing for small-sized diesel engines, Review of Automotive Engineering 21 (2000) 143-147.
  • [7] S. Pietrowski Low - siliceous Al-Si alloys with Ni, Cu, and Mg additions, Archives of Foundry 6/22 (2006) 414-429 (in Polish).
  • [8] S. Pietrowski, R. Władysiak, Low-pressure casting process analysis of Al-Si car wheels casts, Archives of Foundry 6/22 (2006) 376-391 (in Polish).
  • [9] M. Balaskó, F. Kőrösi, Zs. Szalay, Semi-simultaneous application of neutron and X-ray radiography in revealing the defects in an Al casting, Applied Radiation and Isotopes 61 (2004) 511-515.
  • [10] B. Kosec, G. Kosec, M. Sokovic, Temperature field and failure analysis of die-casting die, Archives of Materials Science and Engineering 28/3 (2007) 182-187.
  • [11] J.P. Anson, J.E. Gruzleski, The quantitative discrimination between shrinkage and gas microporosity in cast aluminium alloys using spatial data analysis, Materials Characterization 43 (1999) 319-335.
  • [12] L. Wojnar, K.J. Kurzydłowski, J. Szala, Practice of image analysis, PTS, Cracow, 2002 (in Polish).
  • [13] L.A. Dobrzański, M. Kowalski, J. Madejski, Methodology of the mechanical properties prediction for the metallurgical products from the engineering steels using the artificial intelligence methods, Journal of Materials Processing Technology 164-165 (2005) 1500-1509.
  • [14] B. Krupińska, D. Szewieczek, Analysis of technological process on the basis of efficiency criterion, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 421-424.
  • [15] J. Madejski, Survey of the agent-based approach to intelligent manufacturing, Journal of Achievements in Materials and Manufacturing Engineering 21/1 (2007) 67-70.
  • [16] S.H.A. Mousavi, A. Bahrami, H.R.H. Madaah, A. Shafyei, Using genetic algorithm and artificial neural network analyses to design an Al-Si casting alloy of minimum porosity, Materials and Design 27 (2006) 605-609.
  • [17] N. Nikulin, Automation of production processes in metallurgy, Metallurgist 49 (2005) 68-71.
  • [18] D.G.L. Prakash, B. Prasanna, D. Regener, Computational microstructure analyzing technique for quantitative characterization of shrinkage and gas pores in pressure die cast AZ91 magnesium alloys, Computational Materials Science 32 (2005) 480-488.
  • [19] Cosworth Technology: http://www.cosworth-technology.co.uk/400_castings/index.htm .
  • [20] L.A. Dobrzański, M. Krupiński, J.H. Sokolowski, Computer aided classification of flaws occurred during casting of aluminum, Journal of Materials Processing Technology 167/2-3 (2005) 456-462.
  • [21] M. Krupinski, L.A. Dobrzański, J.H. Sokolowski, W. Kasprzak, G. Byczynski, Methodology for automatic control of automotive Al-Si cast components, Materials Science Forum 539-543 (2007) 339-344.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS3-0018-0021
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