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Purpose: In order to gain a better understanding of how to control the as-cast microstructure, it is important to understand the evaluation of microstructure during solidification and understanding how influence the changes of chemical concentration on this microstructure and mechanical properties. In this research, the effect of Cu content on the microstructure and mechanical properties of AC AlSi9CuX series alloys has been investigated. Design/methodology/approach: The experimental alloy used in this investigation were prepared at the University of Windsor (Canada) in the Light Metals Casting Laboratory, by mixing the AC AlSi5Cu1(Mg) commercial alloys and two master alloys AlSi49 and AlCu55, in a 10 kg capacity ceramic crucible. Optical microscope, transition electron microscope and scanning electron microscope were used to characterize the microstructure and intermetallic phases. Secondary dendrite arm spacing measurements were carried out using an Leica Q-Win(TM) image analyzer. Compression tests were conducted at room temperature using a Zwick universal testing machine. Rockwell F-scale hardness tests were conducted at room temperature using a Zwick HR hardness testing machine. Vickers microhardness tests were conducted using a DUH 202 microhardness testing machine. Findings: It was found that the increase of Cu content to 2 wt% leads to change of the Al+Si eutectic morphology, resulting in a grate increase in the ultimate tensile strength and ductility values compared to the alloys include 1 and 4 wt % of Cu. Based on the X-ray phase analysis was found, that change of Cu content don't influences on the phases composition of investigated alloy. Practical implications: The aim of this work is describe in detail the solidification process in a number of AC AlSi9CuX foundry alloys. In investigated alloys there were identified five phases, which can suggest together with thermal analysis, that in these alloys occur four solidification reactions. Originality/value: The carried out work confirmed the solidification reaction of AC AlSi9CuX foundry alloys and shown influence of Cu content on the microstructure and mechanical properties.
Wydawca
Rocznik
Tom
Strony
51--54
Opis fizyczny
Bibliogr. 15 poz., fot., rys., tab.
Twórcy
autor
autor
autor
autor
- Division of Materials Processing Technology, Management and Computer Techniques in Materials Science, Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18 a, 44-100 Gliwice, Poland, leszek.dobrzanski@polsl.pl
Bibliografia
- [1] L.A. Dobrzański, R. Maniara, J.H. Sokołowski, The effect of cooling rate on microstructure and mechanical properties of AC AlSi9Cu alloy, Archives of Materials Science and Engineering 28/2 (2007) 105-112.
- [2] G. Mrówka-Nowotnik, J. Sieniawski, M. Wierzbińska, Analysis of intermetallic particles in AlSi1MgMn aluminum alloy, Journal of Achievements in Materials and Manufacturing Engineering 20 (2007) 155-158.
- [3] M. Wierzbińska, J. Sieniawski, Effect of morphology of eutectic silicon crystals on mechanical properties and cleavage fracture toughness of AlSi5Cu1 alloy, Journal of Achievements in Materials and Manufacturing Engineering 14 (2006) 31-36.
- [4] L.A. Dobrzański, R. Maniara, J.H. Sokolooki, The effect of cast Al-Si-Cu alloy solidification rate on alloy thermal characteristic, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 217-220.
- [5] L.Y. Pio, S. Sulaimin, A. Hamouda, Grain refinement of LM6Al-Si alloy sand castings to enhance mechanical properties, Journal of Materials Processing Technology 162-163 (2005) 435-441.
- [6] J.G. Kauffman, E.L. Rooy, Aluminum Alloy Castings, ASM International. Ohio 2005.
- [7] S.G. Shabestari, M. Malekan, Thermal Analysis Study of the Effect of the Cooling Rate on the Microstructure and Solidification Parameters of 319 Aluminum Alloy, Canadian Metallurgical Quarterly 44 (2005) 305-312.
- [8] E.J. Martinez, M.A. Cisneros, S. Valtierra, J. Lacaze, Effect of strontium and cooling rate upon eutectic temperatures of A319 aluminum alloy, Scripta Materialia 52 (2005) 439-443.
- [9] Z. Li, A.M. Samuel, F.H. Samuel, C. Ravindran, S. Valtierra, H.W. Doty, Parameters controlling the performance of AA319-type alloys Part I. Tensile properties, Materials Science and Engineering 367 (2004) 96-110.
- [10] S.G. Shabestari, H. Moemeni, Effect of copper and solidification conditions on the microstructure and mechanical properties of Al-Si-Mg alloys, Journal of Materials Processing Technology 153-154 (2004) 193-198.
- [11] C.H. Cacers, M.B. Djurdjevic, T.J. Stockwell, J.H. Sokołowski, The effect of Cu content on the level of microporosity in Al-Si-Cu-Mg casting alloys, Scripta Materialia 40 (1999) 631-637.
- [12] A.M. Samuel, A. Gotmare, F.H. Samuel, Effect of Solidification Rate and Metal Feedability on Porosity and SiC/Al203 Particle Distributing in an Al-Si-Mg (359) Alloy, Composite Science and Technology, 1994.
- [13] L. Bäckerud, E. Król, J. Tamminen, Solidification Characteristics of Aluminum Alloys 1, Universitetsforlaget, Oslo, 1986.
- [14] L. Bäckerud, G. Chai, J. Tamminen, Solidification Characteristics of Aluminum Alloys 2, American Foundry Society, Inc. Des Plaines, Illinois, 1992.
- [15] L. Bäckerud, G. Chai, Solidification Characteristics of Aluminum Alloys 3, American Foundry Society, Des Plaines, Illinois, 1992.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS3-0017-0094