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A study of multi-roller burnishing on non-ferrous metals

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The burnishing is chip less machining which can be used to improve the surface roughness and surface hardness on any metal workpiece. The purpose of the research was to demonstrate the multi roller burnishing process on non ferrous metals namely Aluminum, Brass and Copper to improve surface roughness and surface hardness. Design/methodology/approach: The experiments were carried on non-ferrous metals in a vertical milling machine with various spindle rotations, feed rate and depth of penetration. Findings: The surface roughness on various no-ferrous metals improved by high spindle rotations with high feed rate and depth of penetration. Research limitations/implications: Due to high spindle rotations with multi roller in action, the vibration of the equipment could not be controlled. Some mechanisms have to be devised to reduce the vibrations. However, it is not in the scope of this research. Practical implications: The experiments were conducted with out coolant and this is added advantages for the environment and pollution free. Originality/value: The burnishing process can be carried in a lathe and vertical/horizontal milling machines with suitable fixtures to hold the workpiece. The research can be continued on hard metals with varying hardness to find the surface roughness improvement. It is an eye opening for researches to continue.
Rocznik
Strony
95--98
Opis fizyczny
Bibliogr. 19 poz., fot., rys., tab.
Twórcy
autor
autor
  • Faculty of Mechanical and Manufacturing Engineering, University of Tun Hussein Onn Malaysia (UTHM), 86400, Parit Raja, Batu Pahat, Johor, Malaysia, thamizhmaniis@yahoo.com
Bibliografia
  • [1] A.M. Hasaan, Z.S. Sulieman, Al. Dhifi, Improvement in the wear resistance of brass components by the ball burnishing process, Journal of Materials Processing Technology 96 (1999) 73-80.
  • [2] S. Thamizhmanii, S. Saparuding, S. Hasan, Journal of Achievements in Materials and Manufacturing Engineering, 20 (2007) 503-506.
  • [3] R.L. Murthy, B. Kotiveerachari, Burnishing of metallic surfaces - a review, Precision Engineering 3 (1981) 172-179.
  • [4] M. Fattough, M.M. El-Khabeery, S.M. Serage, Residual stress distribution in burnishing solution treated and aged 7075 aluminum alloy, International Journal of Machine Tools Manufacturing, 29 (1) (1985) 153-160.
  • [5] R. Rajasekariah, S.Vaidyanathan, Increasing the wear resistance of steel components by ball burnishing, wear 43 (1975) 183-188.
  • [6] A.M. Hasan, The effects of ball and roller burnishing on the surface roughness and hardness of some non-ferrous metals, Journal of Materials Processing Technology 72 (1997) 385-391.
  • [7] C. Wick, R.F. Veilleux, Tool and manufacturing engineers hand book, Society of Manufacturing Engineering 3 (1985) 16-38.
  • [8] M.H. El-Axir, An investigation into roller burnishing, International Journal of Machine Tool and Manufacture, 40 (2000) 1603-1617.
  • [9] M.M. El-Khabeery, M.H. El-Axir, Experimental techniques for studying the effects of milling-roller burnishing parameters on surface integrity, International Journal of Machine Tools and Manufacture 41 (2001) 1705-1719.
  • [10] S.S.G. Lee, S.C. Tam, N.H. Loh, S. Miyazawa, An investigation into ball roller burnishing of an AISI 1045 free-form surface, Journal of Materials Processing Technology 29 (1992) 203 211.
  • [11] A.M. Hassan, The effects of ball and roller burnishing on the surface roughness and hardness of some non-ferrous metals, Journal of Materials Processing Technology 72 (1997) 385- 391.
  • [12] A.M. Hassan, A.S. Al-Bsharat, Improvement in some properties of non-ferrous metals by the application of the ball burnishing process, Journal of Materials Processing Technology 59 (1996) 250.
  • [13] S.S.G. Lee, S.C. Tam, N.H. Loh, Ball burnishing of 316 L stainless steel, Journal of Materials Processing Technology 37 (1993) 241.
  • [14] A.M. Hassan, H.F. Al-Jalil, A.A. Ebied, Burnishing force and number of ball passes for the optimum surface finish of brass components, Journal of Materials Processing Technology 83 (1998) 176 -179.
  • [15] M.H. El-Axir, A.A. Ibrahim, Some surface characteristics due to center rest ball burnishing, Journal of Materials Processing Technology 167 (2005) 47-53.
  • [16] M. Milfelner, J. Kopac, F. Cus, U. Zuperl, Intelligent system for machining and optimization of 3D sculptured surfaces with ball end milling, Journal of Achievements in Materials and Manufacturing Engineering 14, (2006) 171-177.
  • [17] E.M. Rubio, A.M. Camacho, J.M. Sánchez-Sola, M. Marcos, Chip arrangement in the dry cutting of aluminum alloys, Journal of Achievements in Materials and Manufacturing Engineering 16 (2006) 164-170.
  • [18] S. Dolinsèk, J. Kopac, Mechanisms and types of tool Wear; particularities in advanced cutting materials, Journal of Achievements in Materials and Manufacturing Engineering 19 (2006) 11-18.
  • [19] S.S.G, N.H. Loh, Computer -Integrated ball burnishing of a plastic injection mould cavity inert, Journal of Materials Processing Technology 57 (1996) 189-194.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS3-0017-0048
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