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Heat treatment of cold formed steel forgings for the automotive industry

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Języki publikacji
EN
Abstrakty
EN
Purpose: In the Slovenian company ISKRA Avtoelektrika they manufacture, with the processes of cold forming, a great number of a different steel forgings for the Slovenian and European automotive industry. During their exploitation they are exposed to the high mechanical and temperature loads. Design/methodology/approach: A gas furnaces and devices play important role in the heat treatments of various metal parts for the automotive industry. Their thermotechnical characteristics have a great influence on the product quality and costs. The basic aim of our investigation work is to present the optimization of a device with emphasis on continuous control of working temperature. Findings: The efficiency and quality of the treatment were analysed with the use of: chemical analysis, hardness measurements, measurements of carbon and sulphur content in the surface layer, and metallographic examination methods. Research limitations/implications: For economical production of cold formed steel forgings for the automotive industry it is important that they have a long working life. The corresponding mechanical and thermal properties of the steel forgings are achieved by a heat treatment. Practical implications: As a practical example is presented an optimisation of the heat treatment procedure for typical cold formed steel forging for the automotive industry from the ISKRA Avtoelektrika production program. The practical result of the used heat treatment are the cold formed steel pinions with the surface hardness of approximately 65 HRC, and the case hardened depth of the surface layer approximately 0.7 mm. Originality/value: On the basis of the results of our technical investigation work and corresponding economical studies, the second device (of the same producer, type and capacity) for the heat treatment was installed at the end of last year.
Rocznik
Strony
87--90
Opis fizyczny
Bibliogr. 15 poz., fot., rys., tab.
Twórcy
autor
autor
autor
autor
autor
  • Faculty of Natural Sciences and Engineering, University of Ljubljana, Askerceva 12, 1000 Ljubljana, Slovenia, borut.kosec@ntf.uni-lj.si
Bibliografia
  • [1] J. Adamczyk, M. Opiela, Engineering of forged products of microalloyed constructional steels, Journal of Achievements in Materials and Manufacturing Engineering 20 (2007) 153-158.
  • [2] H.R. Shercliff, Modelling and selection of surface treatments for steels, Advanced Engineering Materials 4/6 (2002) 397-402.
  • [3] L.A. Dobrzanski, Technical and economical issues of materials selection, Silesian Technical University, Gliwice, 1997.
  • [4] K.O. Lee, J.M. Kim, M.H. Chin, S.S. Kong, A study of the mechanical properties for developing computer simulation model for heat treatment process, Journal of Materials Processing Technology 182 (2007) 65-72.
  • [5] J. Trzaska, W. Sitek, L.A. Dobrzanski, Selection method of steel grade with required hardenability, Journal of Achievements in Materials and Manufacturing Engineering 20 (2007) 471-474.
  • [6] B. Smoljan, An analysis of combined cyclic heat treatment performance, Journal of Materials Processing Technology 155/11 (2004) 1704-1707.
  • [7] B. Smoljan, An analysing of heat treatment process planning, Journal of Achievements in Materials and Manufacturing Engineering 20 (2007) 563-566.
  • [8] L.A. Dobrzanski, Synergetic Effects of the scientific cooperation in the field of materials and manufacturing engineering, Journal of Achievements in Materials and Manufacturing Engineering 15 (2006) 9-20.
  • [9] B. Jocic, Steels, Slovenian Steelworks, Ljubljana, 1996 (in Slovene).
  • [10] B. Kosec, M. Brezigar, Efficiency and quality of the thermochemical treatment of cold formed steel forgings, Proceedings of the 6th International Research/Expert Conference "Trends in the Development of machinery and Associated Technology" TMT'2002, Neum, 2002, 173-176.
  • [11] L.Michalski, K. Eckersdorf, J. McGhee, Temperature Measurement, John Wiley & Sons, Chichester, 1991.
  • [12] F. Pavlin, B. Kosec, M. Bizjak, M.C. Ferfolja, Temperature profile measurements on wellman type annealing furnace, RMZ - Materials and Geoenvironment 46/1 (1999) 83-87.
  • [13] M. Gojic, L. Lazic, B. Kosec, M. Bizjak, Application of mathematical modelling to hardenability testing of low alloyed Mn-Mo steel, Strojarstvo 47/3-4 (2005) 101-108.
  • [14] E.K. Thelning, Steel and its heat treatment, Butterworths, London, 1984.
  • [15] B. Kosec, G. Kosec, M. Sokovic, Case of temperature field and failure analysis of die-casting die, Journal of Achievements in Materials and Manufacturing Engineering 20 (2007) 471-474.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS3-0017-0046
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