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Machining strain hardening metals using nanostructured thin film end mills

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: This paper discusses improvements associated with the tool life of cutting tools used to machine alloy steels. To achieve this in an efficient manner, experiments on a variety of tool coatings are conducted on AISI M42 tool steel (58-63 HRC). Design/methodology/approach: In order to assess the impact of different tool coatings on machining process, initial experiments simulate current machining operations; this provides a benchmark standard for tool life and surface finish. Findings: The findings in the paper show that TiAlCrN and TiAlCrYN coated WC-Co cutting tools perform better than uncoated and TiN coated cutting tools. Research limitations/implications: The implications of the paper tend to indicate that dry machining of M42 tool steels can be optimized using coated cutting tools. The limitations of the paper include machining at specific cutting speeds and the employment of a short-time tool wear method. Practical implications: The practical implications of the paper show that dry machinig of hardened tool steels can be achieved under specific circumstances. Further research is needed to explain how the wear mechanism changes under various machining conditions. Originality/value: The paper presents original information on the characteristics of dry machining of tool steels under specific machining operations. The paper is of interest to manufacturing engineers.
Rocznik
Strony
79--82
Opis fizyczny
Bibliogr. 15 poz., fot., rys., tab.
Twórcy
autor
  • Brick Nanotechnology Centre, College of Technology, Purdue University, West Lafayette, Indiana, USA, jacksomj@purdue.edu
Bibliografia
  • [1] M.C. Shaw, Metal Cutting Principles - Second Edition, Oxford Series on Advanced Manufacturing, Oxford University Press, 2005, 15-38.
  • [2] G. Boothroyd, W.A. Knight, Fundamentals of Machining and Machine Tools, Marcel Dekker, 1989, 73-108.
  • [3] 'Metals Handbook - Machining', Volume 16, 874-878 - Machining of Uranium, 9th Edition, 1989, ASM International, ISBN0-87170-007-7.
  • [4] O. Knotek, M. Böhmer, T. Leyendecker, Structure and properties of Ti and Al hard compound films, J. Vac. Sci. Technol. A, Volume 4 (1986) 2695-2710.
  • [5] H. Jehn, S. Hofmann, V.-E. Rückborn, W.-D. Münz, Morphology and properties of sputter (Ti,Al) N layers on high-speed steel as a function of deposition temperature and sputtering atmosphere, J. Vac. Sci. Technol. A, Volume 4 (1986) 2701-2705.
  • [6] W.-D. Münz, TiAIN films: an alternative to TiN coatings, J. Vac. Sci. Technol. A, Volume 4 (1986) 2717-2725.
  • [7] G. Håkansson, J.-E. Sundgren, D. McIntyre, J.E. Greene, W.-D. Münz, Microstructure and physical properties of polycrystalline metastable Ti0.5A10.5N alloys grown by d.c. magnetron sputter deposition, Thin Solid Films, Volume 153 (1987) 55-62.
  • [8] D. McIntyre, J.E. Greene, G. Håkansson, J.-E. Sundgren, W.-D. Münz, Oxidation of metastable single phase polycrystalline Ti0.5A10.5N Films, J. Appl. Phys., Volume 67 (1990) 1542-1553.
  • [9] W.-D. Münz, Oxidation resistance of hard wear resistant Ti0.5A10.5N coatings grown by magnetron sputtering deposition, Werkstoffe Korros., Volume 41 (1990) 753-754.
  • [10] W.-D. Münz, D. Schulze, F.J.M. Hauzer, A new method for hard coatings - Arc bond sputtering, Surf. Coat. Technol., Volume 50 (1992) 169-178.
  • [11] L.A. Dobrzanski, K. Golombek, E. Hajduczek, Structure of the nanocrystalline coatings obtained on the CAE process on the sintered tool materials, Journal of Materials Processing Technology, Volume 175, Issue 1-3 (2006) 157-162.
  • [12] L.A. Dobrzanski, D. Pakula, A. Kriz, M. Sokovic, J. Kopac, Tribological properties of the PVD and CVD coatings deposited onto the nitride tool ceramics, Journal of Materials Processing Technology, Volume 175, Issue 1-3 (2006) 179-185.
  • [13] L.A. Dobrzanski, K. Golombek, J. Mikula, and D. Pakula, Cutting ability improvement of coated tool materials, Journal of Achievements in Materials and Manufacturing Engineering, Volume 17, Issue 1-2 (2006), 41-44.
  • [14] L.A. Dobrzanski, A. Sliwa, W. Kwasny, W. Sitek, The computer simulation of Ti + TiC coatings obtained in the PVD process, Journal of Achievements in Materials and Manufacturing Engineering, Volume 17, Issue 1-2 (2006) 241-244.
  • [15] L.A. Dobrzanski, K. Golombek. Structure and properties of cutting tools made from cemented carbides and cermets with TiN+mono, gradient or multi (TiAlSi)N+TiN nanocrystalline coatings. Journal of Materials Processing Technology, Volumes 164-165 (2005) 805-815.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS3-0016-0072
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