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Carbide alloyed composite manufactured with the Powder Injection Moulding method and sinterhardened

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Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: Development of a new generation tool materials on the basis of M2 high speed-steel reinforced with the mixture of carbides and with their structure and mechanical properties, fill the gap in tool materials between the high-speed steels and cemented carbides. Design/methodology/approach: Powder metallurgy, powder injection moulding, sintering, sinter hardening, heat treatment, microstructure and porosity examination, X-ray analysis, TEM, bending test, hardness test. Findings: Powder injection moulding processes were used to fabricate the proposed carbide alloyed composite materials. The addition of hard particles increase hardness after heat treatment and slightly reduces the ductility of these materials. Compared with M2 high-speed steel the bending strength of carbide alloyed composite decrease. The main advantage of the presented experimental tool materials is application of powder injection moulding to produce tool materials in a mass scale with relative low cost of production. Moreover the cost of production reduce application of sinterhardening. Practical implications: Application of heat treatment and especially sinterhardening to improve the mechanical properties of presented experimental tool materials gives the possibility to obtain tool materials with the relative high ductility and high hardness typical for cemented carbides. Originality/value: The essential advantage of the investigated injection moulded material and sintered is the broad range of the optimum sintering temperatures and the relatively small effect of the sintering temperature growth on the carbides growth makes using the industrial heating equipment possible.
Rocznik
Strony
164--171
Opis fizyczny
Bibliogr. 19 poz., rys., tabl.
Twórcy
autor
  • Division of Materials Processing Technology, Management and Computer Techniques in Materials Science, Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland, grzegorz.matula@polsl.pl
Bibliografia
  • [1] M. Bloemacher, D. Weinand, CatamoldTM - a new direction for powder injection molding, Journal of Materials Processing Technology 63 (1997) 918-922.
  • [2] R.M. German, A. Bose, Injection Molding of Metals and Ceramics, MPIF, Princeton, NJ, 1997.
  • [3] F. Petzoldt, Metal injection moulding in Europe: ten facts that you need to know, Powder Injection Moulding International 1-2 (2007) 23-28.
  • [4] R.M. German, Global research and development in powder injection moulding, Powder Injection Moulding International 1-2 (2007) 33-36.
  • [5] R.M. German, A-Z of Powder Metallurgy, Great Britain, 2005.
  • [6] R.M. German, A. Bose, Injection Molding of Metals and Ceramics, MPIF, Princeton, NJ, 1997.
  • [7] Z.Y. Liu, N.H. Loh, K.A. Khor, S.B. Tor, Sintering of injection molded M2 high-speed steel, Materials Letters 45/1 (2000) 32-38.
  • [8] X. Qu, J. Gao, M. Qin , Ch. Lei, Application of a wax-based binder in PIM of WC-TiC-Co cemented carbides, International Journal of Refractory Metals and Hard Materials 23 (2005) 273-277.
  • [9] G. Matula, L.A. Dobrzański, G. Herranz, A. Várez, B. Levenfeld, J.M. Torralba, Structure and properties of HS6-5-2 type HSS manufactured by different P/M methods, Journal of Achievements in Materials and Manufacturing Engineering 24/2 (2007) 71-74.
  • [10] G. Matula, L.A. Dobrzański, G. Herranz, A. Várez, B. Levenfeld, J.M. Torralba, Influence of Binders on the Structure and Properties of High Speed-Steel HS6-5-2 Type Fabricated Using Pressureless Forming and PIM Methods, Materials Science Forum 534-536 (2007) 693-696.
  • [11] L.A. Dobrzański, G. Matula, G. Herranz, A. Várez, B. Levenfeld, J.M. Torralba, Injection Moulding of HS12-1-5-5 high-speed using a PW-HDPE based binder, Proceedings of the 12th Scientific International Conference „Achievements in Mechanical and Materials Engineering” AMME’2003, Gliwice – Zakopane, 2003, 237-240.
  • [12] G. Herranz, G.P. Rodriguqez, R. Alonso, G. Matula, Sintering process of M2 HSS feedstock reinforced with carbides, Powder Injection Moulding International 4/2 (2010) 60-65.
  • [13] G. Matula, Carbide alloyed composite manufactured with the PIM method, Archives of Materials Science and Engineering 43/2 (2010) 117-124.
  • [14] G. Matula, Influence of binder composition on structure and properties of carbide alloyed composite manufactured with the PIM method, Journal of Achievements in Materials and Manufacturing Engineering 30/2 (2008) 193-196.
  • [15] G. Matula, L.A. Dobrzański, A. Varez, B. Levenfeld, Development of a feedstock formulation based on PP for MIM of carbides reinforced M2, Journal of Achievements in Materials and Manufacturing Engineering 27/2 (2008) 195-198.
  • [16] L.A. Dobrzański, J. Otręba, Z. Brytan, M. Rosso, Utilisation of sinter-hardening treatment for various sintered steels, Journal of Achievements in Materials and Manufacturing Engineering 24/2 (2007) 187-190.
  • [17] W.B. James, What is sinter-hardening?, Proceedings of the International Conference “Powder Metallurgy and Particulate Materials” PM2TEC’97, Chicago, USA, 1997.
  • [18] R.H. Palma, V. Martinez, J.J. Urcola, Powder Metallurgy 32/4 (1989) 291-299.
  • [19] S. Gimenez, I. Iturriza, Microstructural characterisation of powder metallurgy M35MHV HSS as a function of the processing route, Journal of Materials Processing Technology 143-144 (2003) 555-560.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS2-0023-0023
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