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Tytuł artykułu

Structure and mechanical properties of PVD coatings for tool materials

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The goal of this work is to investigate and compare the properties of (Ti,Al)N, Ti(C,N) and (Ti,Al,Si)N coatings, deposited on cemented carbide and cermet substrates. Design/methodology/approach: Coatings deposition were carried out using the PVD method by the cathodic arc evaporation (CAE) process. Investigations of surfaces and structures of the deposited coatings were carried out with use of SEM and TEM methods. Roughness parameter measurements, adhesion evaluation of the coatings on the investigated inserts, the Vickers microhardness measurements and detailed cutting tests were carried out to compare the properties of the investigated materials. Findings: The results of the investigations carried out confirm the advantages of PVD coatings deposited onto both: cemented carbides and cermets, especially in case of (Ti,Al)N and (Ti,Al,Si)N coatings. Coatings deposited onto the investigated substrates are characterised by good adhesion, high microhardness, taking effect in very high increasing of wear resistance. Practical implications: Deposition of hard, thin, multicomponent coatings on materials surface by PVD method features one of the most intensely developed directions of improvement of the working properties of materials. Employment of introduced combinations of substrates and coatings make it possible to transit of machining of semi-products from roughing to semi-finishing or finishing in one setting. Originality/value: Coatings based on (Ti,Al)N, (Ti,Al,Si)N as well as Ti(C,N) were developed to provide better performance over titanium nitride since the incorporation of aluminum or carbon in TiN increased hardness, decreased coefficient of friction of the coatings. Tools with such coatings reveal a significant life extension in service compared to the uncoated tools or coated with simple coatings based on monolayers of nitrides or carbonitrides, improvement of the tribological contact conditions in the tool-chip-machined material contact zone, and protection of the tool edge from oxidation and extensive overheating.
Rocznik
Strony
33--41
Opis fizyczny
Bibliogr. 16 poz., rys., tabl.
Twórcy
autor
autor
autor
  • Division of Materials Processing Technology, Management and Computer Techniques in Materials Science, Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland
Bibliografia
  • [1] Z. Guo, J. Xiong, M. Yang, S. Bi, Adherent Ti(C,N) Coatings on Cemented Carbide Substrates, With Fe/Ni/Co binder, Metallurgical and Materials Transactions 40 B (2009) 871-876.
  • [2] M. Antonov, I. Hussainova, F. Sergejev, P. Kulu, A. Gregor, Assessment of gradient and nanogradient PVD coatings behaviour under erosive, abrasive and impact wear conditions, Wear 267 (2009) 898-906.
  • [3] J.L. Mo, M.H. Zhu, Sliding tribological behavior of AlCrN coating, Tribology International 41 (2008) 1161-1168.
  • [4] Y.-J. Lin, A. Agrawal, Y. Fang, Wear progressions and tool life enhancement with AlCrN coated inserts in high-speed dry and wet steel lathing, Wear 264 (2008) 226-234.
  • [5] G.S. Fox-Rabinovich, B.D. Beake, J.L. Endrino, S.C. Veldhuis, R. Parkinson, L.S. Shuster, M.S. Migranov, Effect of mechanical properties measured at room and elevated temperatures on the wear resistance of cutting tools with TiAlN and AlCrN coatings, Surface and Coatings Technology 200 (2006) 5738-5742.
  • [6] J.L. Mo, M.H. Zhu, B. Lei, Y.X. Leng, N. Huang, Comparison of tribological behaviours of AlCrN and TiAlN coatings - Deposited by physical vapor deposition, Wear 263 (2007) 1423-1429.
  • [7] W. Feng, H. Zhou, S.-Z. Yang, Nano-indentation and wear-resistance behaviors of TiCN films by pulsed plasma on cemented carbide cutting tool, Materials Science and Engineering 527 (2010) 4767-4770.
  • [8] H.H. Abu-Safe, K. Abu-Shgair, M.H. Gordon, Effects of substrate positioning for TiAlN films deposited by an inverted cylindrical magnetron sputtering system, Surface and Coatings Technology 204 (2009) 927-930.
  • [9] K.-D. Bouzakis, G. Skordaris, S. Gerardis, G. Katirtzoglou, S. Makrimallakis, M. Pappa, Ambient and elevated temperature properties of TiN, TiAlN and TiSiN PVD films and their impact on the cutting performance of coated carbide tools, Surface and Coatings Technology 204 (2009) 1061-1065.
  • [10] M. Sakurai, T. Toihara, M. Wang, W. Kurosaka, S. Miyake, Surface morphology and mechanical properties of nanoscale TiAlN/SiNx multilayer coating deposited by reactive magnetron sputtering, Surface and Coatings Technology 203 (2008) 171-179.
  • [11] D. Yu, Ch. Wang, X. Cheng, F. Zhang, Optimization of hybrid PVD process of TiAlN coatings by Taguchi method, Applied Surface Science 255 (2008) 1865-1869.
  • [12] L.A. Dobrzański, L.W. Żukowska, W. Kwaśny, J. Mikuła, K. Głombek, Ti(C,N) and (Ti,Al)N hard wear resistant coatings, Archives of Materials Science and Engineering 42/2 (2010) 93-103.
  • [13] L.A. Dobrzański, L.W. Żukowska, J. Mikuła, K. Głombek, T. Gawarecki, Hard gradient (Ti,Al,Si)N coating deposited on composite tool materials, Archives of Materials Science and Engineering 36/2 (2009) 69-754.
  • [14] L.A. Dobrzański, L.W. Żukowska, J. Mikuła, K. Głombek, P. Podstawski, Functional properties of the sintered tool materials with (Ti,Al)N coating, Journal of Achievements in Materials and Manufacturing Engineering 36/2 (2009) 134-141.
  • [15] A. Śliwa, L.A. Dobrzański, W. Kwaśny, W. Sitek, Finite Element Method application for modeling of PVD coatings properties, Journal of Achievements in Materials and Manufacturing Engineering 27/2 (2008) 171-175.
  • [16] L.A. Dobrzański, L.W. Wosińska, J. Mikuła, K. Głombek, Multicomponent and gradient PVD coatings deposited on the sintered tool materials, Materials Engineering 157-158/3-4 (2007) 627-630.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS2-0023-0006
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