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Experimental and numerical investigation of expandable tubular structural integrity for well applications

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Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The ever-increasing energy demand has forced researchers to search for new and cheaper solutions for oil and gas production. The recent development of solid expandable tubulars (SETs) has resulted in design of slim oil and gas wells. The large plastic deformation experienced by the tubular under down-hole environment may result in premature and unexpected failures. The objective of this research is to investigate the structural integrity of SET for well applications to avoid such failures. Design/methodology/approach: In order to achieve the objectives, simulation work was carried out using finite element method and experimental tests were conducted on full size tubular for validation of numerical results. Findings: The required drawing force for expansion under different expansion ratios, surplus deformation, variations in tubular thickness and length were estimated numerically and experimentally. The differences in values using two approaches vary from 5% to 12%. Tubular wall thickness decreases as the mandrel angle, expansion ratio, and friction coefficient increase. Research limitations/implications: The issue of maximum expansion a tubular can be subjected to needs to be further investigated. Furthermore, the pre and post-expansion material properties need immediate attention of researchers to fulfil the dream of low-cost expandable solution. Practical implications: In recent years, solid expandable tubular technology has already made significant inroads in replacing conventional telescopic oil wells. It allows design and realization of slim wells, accessing difficult and ultra-deep reservoirs, well remediation, zonal isolation, drilling of directional and horizontal wells, etc. Originality/value: SET is an emerging technology for oil and gas industry. The current findings are very valuable for researchers and well engineers to design slim wells and enhance the productivity of older wells.
Rocznik
Strony
147--154
Opis fizyczny
Bibliogr. 14 poz., rys., tabl.
Twórcy
autor
  • Mechanical and Industrial Engineering Department, College of Engineering, Sultan Qaboos University, Oman, tasneem@squ.edu.om
Bibliografia
  • [1] R. Hill, The Mathematical Theory of Plasticity, Oxford University Press, New York, 1970.
  • [2] Z. Marciniak, J. L. Duncan, The Mechanics of Sheet Metal Forming, Edward Arnold, London, 1992.
  • [3] N. R. Chitkara, A. Aleem, Extrusion of axi-symmetric tubes from hollow and solid circular billets: a generalized slab method of analysis and some experiment, International Journal of Mechanical Sciences 43 (2001) 403-411.
  • [4] F. D. Fischer, F. G. Rammerstorfer, T. Daxner, Flaring – an analytical approach, International Journal of Mechanical Sciences 48 (2006) 1246-1255.
  • [5] F. H. Yeh, Study of flaring forming limit in the tube flaring process, Journal of Strain Analysis 42 (2007) 315-342.
  • [6] A. Karrech, A. Seibi, Analytical model for the expansion of tubes under tension, Journal of Materials Processing Technology 210 (2010) 356-362.
  • [7] O. O. Owoeye, O. Leste, C. O. Aihevba, R. A. Hartmann, V. C. Ogoke, Optimization of Well Economics By Application of Expandable Tubular Technology, Proceedings of the IADC/SPE Drilling Conference, New Orleans, 2000, IADC/SPE 59142.
  • [8] J. Cales, D. Shepherd, B. Wiest, P. L. York, C. Daigle, L. Rose, M. Patterson, Subsidence remediation-extending well life through the use of solid expandable casing systems, Proceedings of the AADE Huston Chapter Conference, Huston, 2001.
  • [9] C. Carstens, K. Strittmatter, Solid expandable tubular technology: The value of planned installations vs contingencies, SPE Drilling and Completion 21/4 (2006) 279-286.
  • [10] M. Y. Gelgaft, V. Basovich, V. S. Tikhonov, Drillstring With Aluminum Pipes: Designs and Practices, Proceedings of the IADC Drilling Conference, Amesterdam, 2003, SPE/IADC Paper # 79873.
  • [11] T. Pervez, S. Z. Qamar, A. C. Seibi, F. K. Al-Jahwari, Use of SET in cased and open holes: Comparison between aluminum and steel, Journal of Materials and Design 29 (2008) 811-817.
  • [12] T. Pervez, A. Seibi, S. Al-Hiddabi, A. Karrech, Simulation of solid tubular expansion in well drilling using finite element method, Journal of Petroleum Science and Technology 23 (2005) 775-794.
  • [13] X. Binggui, Z. Yanping, W. Hui Y. Hongwei, J. Tao, Application of numerical simulation in the solid expandable tubular repair for casing damaged wells, Petroleum Exploration and Development 36/5 (2009) 651-657.
  • [14] T. Pervez, A. Seibi, A. Karrech, Analytical solution for wave propagation due to pop-out phenomenon in solid expandable tubular system, Journal of Petroleum Science and Technology 24 (2006) 923-942.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS2-0022-0093
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