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An investigation of machining efficiency of internal roller burnishing

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: of this paper is investigation of fine machining efficiency of 34CrMo4 steel with roller burnishing tools. Application of roller burnishing process as a clean and environmentally friendly machining process which can replace other pollution processes is of great interests. It is important to evaluate the influence of material properties (primary hardness) for smoothing efficiency and achieving of lower roughness and higher work piece hardness. Design/methodology/approach: Experimental tests of cutting outputs have been done on specimens prepared for final machining process to estimate the rate of roughness decrease, and diameter increase. Roughness measured data before and after roller burnishing process have been compared. Findings: It was found that surface roughness is significantly lower after roller burnishing. Roughness ratio (before/after process) and decrease factor was 4 what doesn’t satisfy expected results. Some roughness results after burnishing exceed upper limits. Research limitations/implications: Results and findings presented in this paper are qualitative and might be slightly different in other machining condition (e.g. higher hardness materials and higher roughness of row material). Practical implications: Smoothing process can be performed on standard machine tools without additional reconfiguration tasks. Process is very rapid. Process is very versatile for any workshop and can be conducted without coolant what is additional advantages for the environment and pollution free machining. Originality/value: Originality of the paper is in analysis of results and smoothing efficiency with Wilcoxon test.
Rocznik
Strony
188--194
Opis fizyczny
Bibliogr. 18 poz., rys., tabl.
Twórcy
autor
autor
autor
autor
  • Faculty of Mechanical Engineering, University of Osijek, Trg I.B. Mažuranić 2, 35000 Slavonski Brod, Croatia, antun.stoic@vusb.hr
Bibliografia
  • [1] P. Ravindra Babu, T. Siva Prasad, A. V. S. Raju, A. Jawahar Babu, Effect of internal roller burnishing on surface roughness and surface hardness of mild steel, Journal of Scientific & Industrial Research 68 (2009) 29-31.
  • [2] S. Dolinšek, J. Kopac, Mechanisms and types of tool Wear; particularities in advanced cutting materials, Journal of Achievements in Materials and Manufacturing Engineering 19 (2006) 11-18.
  • [3] S. Thamizhmanii, B. Saparudin, S. Hasan, A study of multi-roller burnishing on non-ferrous metals, Journal of Achievements in Materials and Manufacturing Engineering, 22/2 (2007) 95-98.
  • [4] Tools for roller burnishing, deep rolling, forming, Prospectus, Ecoroll A.G. Werkzeugtechnik, 2000.
  • [5] L. N. López de Lacalle, A. Lamikiz, J. A. Sánchez, J. L. Arana, The effect of ball burnishing on heat-treated steel and Inconel 718 milled surfaces, The International Journal of Advanced Manufacturing Technology 32/9-10 (2007) 958-968.
  • [6] M. A. Safwan, U. Al-Qawabah, Invistigation of Roller Burnishing on Zamac5 Alloyed by Copper, Journal of Applied Sciences Research 5/10 (2009) 1796-1801.
  • [7] M. H. El-Axir, An investigation into roller burnishing, International Journal of Machine Tools and Manufacture 40/11 (2000) 1603-1617.
  • [8] F. Ogburn, Burnishing For Improved Part Quality And Lower Costs, Production Machining, Cogs dill Tool Products, Inc., 2004.
  • [9] T. A. El-Taweel, M. H. El-Axir, Analysis and optimization of the ball burnishing process through the Taguchi technique, The International Journal of Advanced Manufacturing Technology 41/3-4 (2009) 301-310.
  • [10] U. Al-Qawabeha, A. E. Al-Rawajfeh, E. Al-Shamaileh, Influence of roller burnishing on surface properties and corrosion resistance in steel, Anti-Corrosion Methods and Materials 56/5 (2009) 261-265.
  • [11] C. Gardin, S. Courtin, D. Bertheau, G. Bézine, H. Ben Hadj- Hamouda, The influence of roller burnishing on the fatigue crack propagation in notched round bars—Experimental observations under three-point bending, Fatigue & Fracture of Engineering Materials & Structures 30/4 (2007) 342-350.
  • [12] E. M. Rubio, A. M. Camacho, J. M. Sánchez-Sola, M. Marcos, Chip arrangement in the dry cutting of aluminum alloys, Journal of Achievements in Materials and Manufacturing Engineering 16 ( 2006) 164-170.
  • [13] J. Hua, D. Umbrello, R. Shivpuri, Investigation of cutting conditions and cutting edge preparations for enhanced compressive subsurface residual stress in the hard turning of bearing steel, Journal of Materials Processing Technology 171 (2006) 180-187.
  • [14] V. Savas, C. Ozay, Analysis of the surface roughness of tangential turn-milling for machining with end milling cutter, Journal of Materials Processing Technology 186/1-3 (2007) 279-283.
  • [15] S. Kalpakjian, S.R. Schmid, Manufacturing Processes for Engineering Materials. Pearson Education, ISBN 8178089904, OCLC 66275970, 2003, 152.
  • [16] Roller Burnishing Technology, Yamasa, http://www.yamasa.com.tr, last access 01/09.
  • [17] S. Thamizhmnaii, B. Bin Omar, S. Saparudin, S. Hasan, Surface roughness investigation and hardness by burnishing on titanium alloy, Journal of Achievements in Materials and Manufacturing Engineering 28/2 (2008) 139-142.
  • [18] M. Nemat, A. C. Lyons, An investigation of the surface topography of ball burnished mild steel and aluminium, International Journal of Advanced Manufacturing Technology 16 (2001) 469-473.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS2-0022-0073
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