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Artificial intelligence-based control system for the analysis of metal casting properties

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The metal casting process requires testing equipment that along with customized computer software properly supports the analysis of casting component characteristic properties. Due to the fact that this evaluation process involves the control of complex and multi-variable melting, casting and solidification factors, it is necessary to develop dedicated software. Design/methodology/approach: The integration of Statistical Process Control methods and Artificial Intelligence techniques (Case-Based Reasoning) into Thermal Analysis Data Acquisition Software (NI LabView) was developed to analyze casting component properties. The thermal data was tested in terms of accuracy, reliability and timeliness in order to secure metal casting process effectiveness. Findings: Quantitative values were defined as “Low”, “Medium” and “High” to assess the level of improvement in the metal casting analysis by means of the Artificial Intelligence-Based Control System (AIBCS). The traditional process was used as a reference to measure such improvement. As a result, the accuracy, reliability and timeliness were significantly increased to the “High” level. Research limitations/implications: Presently, the AIBCS predicts a limited number of casting properties. Due to its flexible design more properties could be added. Practical implications: The AIBCS has been successfully used at the Ford/Nemak Windsor Aluminum Plant (WAP) to analyze Al casting properties of the engine blocks. Originality/value: The metal casting research community has immensely benefited from these developed information technologies that support the metal casting process.
Rocznik
Strony
149--154
Opis fizyczny
Bibliogr. 13 poz., rys., tabl.
Twórcy
autor
  • Metal Casting Technology Group, University of Windsor, 218 Essex Hall, 401 Sunset Avenue, Windsor, Ontario N9B 3P4, Canada, jerry@uwindsor.ca
Bibliografia
  • [1] Y. M. Ali, L. C. Zhung, Estimation of Residual Stresses Induced by Grinding Using a Fuzzy Logic Approach, Journal of Materials Processing Technology 63/1-3 (1997) 875-880.
  • [2] G. Wang, T. Y. Huang, Application of Artificial Neural Networks in the Foundry Industry, Proceedings of the 3rdAsian Foundry Congress, Kyongju, South Korea, 1995, 424-431.
  • [3] A. Er, E. Sweeney, V. Kondic, Knowledge-Based System for Casting Process Selection, Transactions of the American Foundrymen’s Society 104 (1996) 363-370.
  • [4] A. Er, V. Kondic, Knowledge-Based Systems and their Applications in Casting Defects Control, International Journal of Cast Metals Research 9 (1996) 163-173.
  • [5] D. Li, Y. Liu, Y. Zhang, M. Feng, Study on Thermal Analysis Models Used in Gray Cast Iron Quality Prediction, International Journal of Cast Metals Research 11 (1999) 391-394.
  • [6] J. Kolodner, Case-Based Reasoning, Morgan Kaufmann Publishers, Inc., 1993.
  • [7] C. K. Riesbeck, Inside Case-Based Reasoning, The Institute for the Learning Sciences, Northwestern University, Evanston, Illinois. Laurence Erlbaum Associates, 1980.
  • [8] I. Watson, Applying Case-Based Reasoning Techniques for Enterprise Systems, Morgan Kauffman Publishers Inc., 1997.
  • [9] Caspian the Case-Based Reasoner. Caspian and CASL Manuals (http://www.scs.ryerson.ca/~dgrimsha/courses/cps820/CBRCaspian.html).
  • [10] G. Pelayo, J. H. Sokolowski, Development of A Knowledge-Based System for the Control of 319-Al Melt Quality and Casting Characteristics in a Sand Casting Process, Industrial Research Chair in Light Metals Casting Technology, 2000.
  • [11] J. S. Hunter, The Exponentially Weighted Moving Average, Journal of Quality Technology 18 (1986) 203-209.
  • [12] J. M. Lucas, M. S. Saccuci, Exponentially Weighted Moving Average Control Schemes: Properties and Enhancements, Technometrics 32/1 (1990) 1-29.
  • [13] Western Electric Statistical Quality Control Handbook, Western Electric Corporation, Indianapolis, Ind., 1956.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS2-0022-0067
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